RS-1R_E.pdf

The RS-1R is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment. ●The machine complies with the “JUKI Group Green Procurement Guidelines” on the use of hazardous substa…

The RS-1R is an eco-friendly product which complies with JUKI

ECO PRODUCTS standards for protecting the environment.

●The machine complies with the “JUKI Group Green Procurement

Guidelines” on the use of hazardous substances, which is stricter

than other restrictions, such as those of the RoHS Directive.

For details of JUKI ECO PRODUCTS, refer to: https://www.JUKI.co.jp/eco_e/index.html

*The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances(lead, hexavalent chromium, mercury,

cadmium,PBB and PBDE) in electrical and electronic equipment. The JUKI Green Procurement Guideline is the voluntarily established

criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.

Fast Smart Modular Mounter

*1 For metric 0201 compliance please contact us.

*2 Using RF(RF08AS) feeders

*3 A transformer unit (option) is necessary except AC 200 V.

*4 D dimension does not include the front operation monitor. H dimension does not include signal tower.

Option

Specification

Model

Item

Fast Smart Modular Mounter

*5 Please contact for details.

*6 One side converyor extention is also possible.

*7 When EF feeders adapt the an attachment of EF feeder, the EF feeder can use on RF/EF feeder trolley and fixed bank (rear side). Please inquire details.

*8 Separate connection cables for each model are required.

RS-1R

Component height

Component size

Placement speed

Placement accuracy

Feeder inputs

Power supply

Apparent power

Operating air pressure

Air consumption

Machine dimensions (W×D×H)

*⁴

Mass(approximately)

Optimum

IPC9850

650×370 mm(single clamping)

1,100×370 mm(double clamping)

500×370

Minimum

Maximum

Standard

150 mm conveyor extensions,

upstream and downstream

250 mm conveyor extensions,

upstream and downstream

50×50

950×370 mm(double clamping)

360×370

1,200×370 mm(double clamping)

600×370

Conveyor specification

Board size

1,500×1,810×1,440

mm 2,000×1,810×1,440

1 buffer

3 buffers

Recognitions system

Oparations system

Inspection function

Conveyor

Electrical protection

Force Control

Software*⁵

Component handling

and feeders

Others

10 / 27/ 54 mm view camera

Rear-side operation unit / keyboard (front only)

Coplanarity sensor / Component Verification System(CVS)*⁵

Conveyor extention *⁶ / support pin / support sponge

CE compatible specification / Ground-fault interrupter

Force control unit / Force control nozzle

JaNets / IFS-NX / Flexline CAD

Feeder Trolley RF feeder only / RF-EF dual servo *⁷) / Electric tape feeder (RF/EF*⁷) / EF feeder adapter*⁷/

Electric stick feeder*7(Type-N/Type-W) / Matrix tray server TR8SR, TR5SNX, TR5DNX / Matrix tray changer

TR6SNV, TR6DNV / Dual tray server TR1RB / Nonstop oparation function / Tray Holder / IC collection belt /

Tape reel mounting base(for RF / for EF) / Splicing jig / Electric Trolley Power Station PW02*⁸

RS-1R

・

RS-1 nozzles(with or without RFID tags) / Splicing tape / Big foot / Offset placement after solder

screeen-printing Solder lighting / Mini-signal light / non-stop operation / FCS calibration jig / large ATC /

vacuum pump

0201*¹

～

□74 mm/150×50

47,000CPH

31,000CPH

±35μm (Cpk

≧

Max.112*²

AC200

～

415V*³ 3-phases

2.2kVA

0.5±0.05MPa

Fast Smart Modular Mounter

RS-1R

SOFTWARE

STORAGE

PRINTING

INSPECTION PLACEMENT INSERTION

SOLDERING

*Please refer to the product specifications for details.

www.juki.co.jp

JUKI SMT ASIA CO.,LTD.

JUKI INDIA PVT. LTD.

www.smtjukiindia.com

JUKI AUTOMATION SYSTEMS INC.

www.jukiamericas.com

JUKI AUTOMATION SYSTEMS GMBH.

www.juki-smt.com

Sep- 2019/Rev.08

TOKYO JUKI INTERNATIONAL

TRADING (SHANGHAI) CO.,LTD.

www.jukichina.com

Superior Productivity. Versatility.

With the best throughput in an advanced, all-in-one

200L/min for internal vacuum generator, 50 l/min with optional vacuum pump

1,800×1,810×1,440 mm

1,700kg

RS-1R supports components from

0201*1(metric) up to 74 mm square

or 50x150 retangular parts.

Component height up to 25 mm.

□33.5□20

0201

0603

1005

1608

AL CN

SOT

SOP

QFN

QFP

Card Slot

Big AL CN

DI mm CN

Lead Long CN

BGA

FBGA

Big QFP

□50

0402

□74

0201

∼

□74 mm

50×150 mm

Please contact for details.

【

Part correspondence power

】

       

Wide component range from 0201 (metric) to large connectors and ICs

●Class leading speed, up to 47,000 cph

Maximum speed of up to 47,000 cph*. This is made possible

by a revolutionary head design that reduces the travel time

and distance for every placement.

●New RF feeders are smaller, thinner, and lighter

The new RF feeders are smaller and lighter, but still maintain

the same high degree of positional accuracy. The thinner

width allows up to 112 feeder inputs.*

Optimum

47,000

CPH

Comparison to conventional machine

112%

42,000CPH

Optimum

【

Placement speed

】

RS-1R

Conventional machine

RS-1

112 units

Total for front and rear

【

Maximum number of feeders mounted

】

Class leading speed, up to 47,000 cph

       

Large Nozzle ATC

Self-Optimizing Smart Head

       

New Dynamic Height 8 nozzle

placement head automatically

adjusts height to optimize

placement speed.

This head adjusts automatically

based on the components to be

placed from 1 mm to 25 mm in 6

different positions (1

・

25 mm).

component

height

PWB

ex：component height 6 mm

ex：component height 20 mm

【Variable height of the laser sensor

in accordance with the component height】

25 mm

1 mm

6 mm

12 mm

20 mm

3 mm

NEW

Optimal for LED placement

●High-precision placement of

diffusion lenses.

RS-1R can use either vision or

laser centering for diffusing

lenses, depending on the

component requirements.

A wide range of

lens styles

can be placed.

       

Diffusion lens

placement

Diffusion lens

LED chip

Adhseive

●Long PCB Support

Up to 650 x 370 mm with single clamping.

Up to 950 x 370 mm with dual clamping, or up to

1200 x 370 mm with optional conveyor extensions.

650 mm

1st clamp placement area

Conveyor direction

2nd clamp placement area

1,200 mm

Changing the RS-1 functionality does not require head replacement. The revolutionary design self-optimizes

based on the production requirements. The RS-1R can reduce the workload on high speed. A line with two or

more RS-1Rs can adjust to a wide variety of production requirements from high speed to high flexibility.

Optimum line balance and highest throughput

Changeable ATC plate

supports nozzles up to

7x28 mm. Large nozzles for

large or heavy components

are available.

RFID tags are mounted on each

nozzle to improve control and

traceability.

Nozzle maintenance can be

monitored and traceability of

performance is maintained.

       

Nozzle traceability function

       

       

Newly developed "Takumi Head" with changing

recognition sensor height

Wide component range from 0201 (metric) to large

connectors and ICs

Class leading speed, up to 47,000 cph

Optimal for LED placement

Optimum line balance and highest throughput

High-Speed Smart Modular Mounter

BASIC FEATURES

"Takumi head" that automatically optimizes it's height between 6 different positions based on component

height. Tact time is optimized by keeping the head as close to the PCB as possible for the components

placed.

【

For PCBs with high placement count

】

Orientation determination by laser recognition

RS-1R

【

For PCBs with many complex components

】

RS-1R

Flexible

mounter

Chip only

mounter

With optimal line banalce With optimal line banalce

Chip only

mounter

Chip only

mounter

Flexible

mounter

Chip only

mounter

Chip only

mounter

Flexible

mounter

Chip only

mounter

Chip only

mounter

Advanced functionality

Component density

RS-1R component range

Determination

of orientation

Laser

*1 With 10 mm view camera

Please contact in detail.

●360 degree part recognition technology

Components that are supplied incorrectly can be corrected and

accurately placed using 360 degree recognition technology.

●Front/back detection

Components can be checked to see if they are face up/face down

in the feeder.

●Small chip recognition

Components down to 0201 metric can be centered using the

10 mm FOV camera.

●Three color recognition lighting

The color of lighting can be changed to match the component

requirements for stable, accurate centering.

●Wide component range

Hundreds of nozzles to choose from and flexible vision to support

difficut parts. Simplified data creation make it easy to handle

complex components.

●Faster image recognition

◎

A new VCS unit can center up to 4 parts in a single image,

reducing centering time by 25% with the 54 mm field of view VCS.

◎

Strobing vision can be used with the 10 mm and 27 mm FOV

cameras for faster tact tim

8-nozzle simultaneous, on-the-fly centering for high-speed

The laser sensor is mounted on the head to minimize

head travel.

The head moves directly from the pick position to the

placement position for the shortest travel time

Component shape, lead and ball details are accurately captured

using our VCS camera. Component problems such as missing

ball detection or bent leads are also detected.

A wide variety of components including BGAs and QFPs and

many more are supported.

Reflection recognition

Transmission recognition

Flexible vision teaching

Components from 03015 metric to 50 mm square SOP, PLCC, and QFP are supported.

Laser centering provides stable, accurate centering and is not affected by variations in component color or

shape. Component data is simple, making new part creation faster.

JUKI's proprietary laser recognition technology is flexible, accurate and reliable.

Component Recognition Technology (54, 27, 10 mm field of view)

Ease-of-operation improved by

automatic component measurement

Component data can be

programmed simply by typing

approximate dimensions, type

and packaging information.

Accurate dimensions, number

of leads and lead pitch are

measured and progra mmed

automatically by the machine.

【Multi-component centering】

Up to 4 components are

centered in a single image

Laser condition check

Dirty laser, low vacuum and

upward looking camera

condition are all checked

prior to production starting

to warn the operator of

potential problems and

prevent defects.

Sample components and images

Recognition algorithm

image of laser recognition

The path from picking to

centering and placement

is optimized for the fastest

possible production speed

Automated pre-production check list

Operators can use the

automated

pre-production check list

to make sure all required

operations have been

completed.

Ensures consistency and

reduces overlooked

operations.

Setup preparation menu

The feeder pick position is automatically adjusted

based on centering results to improve simultaneous

picking and increasing throughput.

Feeder pick position auto-correct

Pick Position Auto-correction

*KE-3010A

Proactive maintenance warnings

Sample images

Full virtual keyboard

Standard touchscreen

keyboard for fast data

entry.

Recognition Technology Productivity

Image

Laser

Support sponge

Standard

Bank specification can be selected

Feeder banks are available

in either fixed or easy to

replace trolley configurations.*¹

■fixed bank specification

□exchange truck specification

２

front

rear

＊１

Please contact detail.

＊２

Option

Laser calculates the

following data for

each component:

component shape

Center Angle Width

Laser sensor integrated

into placement head

Component

dimensions:

Width

Depth

Height

Soft under board support

reduces defects caused by

PCB warpage. This unit

uses soft pillars that will

not damage components

on the bottom side and do

not require setup for each

different PCB. They are

easy to removed with a

simple magnetic base.

Complicated programming of odd-shaped

components is made easier by following

step-by-step guidelines, reducing programming time

significantly. Data is created automatically from a

pictur of the component.

Standard

Flexible vision teaching

Standard

StandardStandard