TS560R-USER-GUIDE.pdf

32 11. I/O CONFIGURATIO N AND END OF CYCLE FEEDBACK During a spray c ycle, an open col lector circuit clo ses and remains closed while the valve is dispensing . Pin 3 and 4 can be as f eedback signal to s ynchronize with…

11. I/O CONFIGURATION AND END OF CYCLE FEEDBACK

During a spray cycle, an open collector circuit closes and remains closed while the

valve is dispensing. Pin 3 and 4 can be as feedback signal to synchronize with other

devices. Power from an external source is allowed to pass through the circuit to

operate a 5 to 24 VDC load. Power consumption must not exceed 250 mA. The

load could be a relay, solenoid, counter, LED, or any device that will operate within

a 5 to 24 VDC range and a maximum of 250 mA.

Note: During the spray cycle, pin 3 will be grounded. Please make sure the

external device (your machine that controls the controller) has the same ground

as the controller.

7508-0260_A

Pin 7, 8, and 9 = Available

Chasis Ground

To initiate a dispense cycle with

contact closure

When low pressure alarm is triggered, Pin 4 is grounded (-)

When low pressure alarm is turned off,

Pin 4 is not connected (opened)

End of Cycle Feedback

During dispensing cycle, Pin 3 is grounded (-)

End of dispensing cycle,

Pin 3 is not connected (opened)

To initiate a dispense cycle with voltage

Pin 1 (+)

Pin 2 (-)

Pin 3

Pin 4

Pin 5

Pin 6

Pin 5

TS560R SMART CONTROLLER

FOR

SPRAY VALVES

User Guide

CONTENTS

Page Number

1. Safety ………………………………………………………………… 3

2. Symbol Definitions ……………………………………………….. 4

3. Specifications ……………………………………………….……….. 5

4. Features …………………………………………………………….. 5

5. To Control SprayValve…………………………………................. …. 6

5.1 Connecting the unit……..……………………………………… 6

5.1.1 Login …………………………………………………… 7

5.1.2 Pressure Calibration.…………………………………… . 7

5.2 Spraying ………………..……………………………............ 9

5.2.1 Pressure Adjustment ………………………………….. 9

5.2.2 To Change Pressure Unit Display …………..………... 9

5.2.3 Spray Time Setting ……………………………………... 10

5.2.4 Manual/Purge Cycle ……………………………………. 11

5.2.4 Automatic Cycle ……………………………………… 11

5.2.5 Teach Mode Setting …………………………………….. 12

5.2.6 To run in Continuous mode …………………………….. 12

5.3 Low Pressure Alarm Setting ……………………………….. 14

5.4 Stored Program in Memory Cell …………………………….. 15

5.4.1 To store dispense parameters …………………………… 15

5.4.2 To run in Single Sequence mode ……………………….. 15

5.4.3 To run in Continous Sequence mode …………………… 17

5.5 Cycle Counter ………………………………………………... 17

5.6 To Change Password ………………………………………….. 18

5.7 To Connect to Wi-Fi network ………………………………… 20

6. Internet of Thing (IoT) ………………………………………………... 22

7. Software Upgrade …………………………………………………….. 28

8. Troubleshooting …………………………………………………….. 30

9. Maintenance …………………………………………………………. 31

10. Warranty ……………………………………………………………... 31

11. I/O Configuration and End of Cycle Switch ………………………. 32

9. MAINTENANCE

The controller is designed and built to be relatively maintenance free. To assure

trouble free operation, please follow below steps:

1. Make certain air supply is clean and dry.

2. Avoid connecting the unit to excessive moisture or solvent saturation

3. Avoid connecting air supply exceeding 100 psi (6.9 bars)

4. Use only Amyl Alcohol to clean outside surface of the main housing

5. Use only soft cloth to clean the display screen

10. LIMITED WARRANTY

OK International warrants this product to the original purchaser for a period of 2

years from date of purchase to be free from material and workmanship defects but

not normal wear-and-tear, abuse and faulty installation. Defective product or

subassembly and components under warranty will be repaired or replaced (at OK

International's option) free of charge. Customer with defective product under

warranty must contact the nearest OK International office or distributor to secure a

return authorization prior to shipping the product to the assigned OK International

authorized service center. For nearest OK International office or distributor contact

information, please visit www.techconsystems.com. OK International reserves the

right to make engineering product changes without notice.

All returns must be issued with a Returns Authorization number, prior to return.

Send warranty returns to:

Americas

OK International

10800 Valley View Street

Cypress, CA 90630

+1 714 230 2398

Europe

OK International

Eagle Close Chandler’s Ford Ind Est

Eastleigh, Hampshire

SO53 4NF

United Kingdom

+44 2380 489 100

Asia

Dover (Shenzhen) Industrial

Equipment Manufacturing Co., LTD.

4th Floor East, Electronic Building

Yanxiang Industrial Zone, High Tech Road

Guangmin New District

Shenzhen, P.R.C

+86 21 64952662

www.techconsystems.com

8. TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTION

Display does

not light up

 No power inputs

 Check power cord

connections

 Turn on power

System will not

actuate

 Supplied pressure

dropped below “Low

Pressure” setting

 Foot switch not plugged

in or improperly

plugged in

 Defective foot switch

 Broken wire or loose

connection inside unit

 Defective solenoid

 Defective PC board

 Increase supplied

pressure

 Check foot switch

connection

 Foot switch needs to be

repaired or replaced

 Unplug power cord and

disconnect air supply.

Remove cover and check

for broken wires or loose

connections

 Replace solenoid

 Replace PC board

System will not

pressurize

 Insufficient air pressure

 Air hoses not plugged

 Re

ulator defective

 Increase air supply

pressure

 Check connection



lace re

ulato

Inconsistent

spray coverage

 Air bubbles in material

 Activation time is too

low

 De-air material

 Increase activation time

1. SAFETY

1.1 Intended Use:

WARNING: Use of this equipment in ways other than those described in this User

Guide may result in injury to persons or damage to property. Use this equipment

only as described in this User Guide.

OK International cannot be responsible for injuries or damages resulting from

unintended applications of its equipment. Unintended uses may result form taking

the following actions:

 Making changes to equipment that has not been recommended in the User

Guide

 Using incompatible or damaged replacement parts

 Using unapproved accessories or auxiliary equipment

1.2 Safety Precautions:

 Do not operate this unit in excess of maximum ratings/settings

 Always wear appropriate personal protective clothing or apparel

 The fluid may be toxic and/or hazardous. Refer to Material Safety Data Sheet

for proper handling and safety precautions

 Do not smoke or use open flame when flammable materials are being sprayed

 This equipment is for indoor use only