PUMA_Specifications_V2.0.pdf

Essemtec AG • Mos enstrasse 20 • CH-628 7 Aesch/LU • Switzer land Phone: +41 (0)41 919 60 60 • Fax: +4 1 (0)41 919 6 0 50 • info@essemtec.co m • www.essemtec.com PUMA Specifica tions PUMA SMD Pick & Place Sys tem Ver…

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Essemtec AG • Mosenstrasse 20 • CH-6287 Aesch/LU • Switzerland
Phone: +41 (0)41 919 60 60 • Fax: +41 (0)41 919 60 50 • info@essemtec.com • www.essemtec.com
PUMA Specifications
PUMA SMD Pick & Place System
Version 2.0 / February 2023
Specifications
PUMA
1
PUMA
2
PUMA
4
Stand
Alone
In Line
Stand
Alone
In Line
Stand
Alone
In Line
Productivity
(1)
Optimum placement speed chip 6’700 cph 11’200 cph 18’100 cph
Speed (IPC 9850)
Chip 5’800 cph
QFP 5’200 cph
Chip 10’100 cph
QFP 5’200 cph
Chip 15’300 cph
QFP 7’200 cph
Speed (IPC 9850A)
Chip 5’600 cph
QFP 4’200 cph
Chip 9’600 cph
QFP 4’200 cph
Chip 14’200 cph
QFP 5’300 cph
Dispensing speed Piezo jet valve up to 145’000 dots/h
Job changeover time < 1 min (loading job, adjust conveyor/table, restart production)
Feeder
(2)
Feeder system
EVO and hyQ (intelligent single feeder)
CLM (intelligent cassette feeder)
Feeder capacity (8mm tape) 260 140 260 140
260 / 280
(*)
140 / 160
(*)
(*)
with optional Extended Rack,
pick position cannot be taught
with top camera
Components
Component size range
008004 (imp.) – 80 x 80 mm
Constraints:
0201 (imp.) – 33 x 33 mm incl. leads
0201 (imp.) – 80 x 33 mm incl. leads
Up to 80 x 80 mm incl. leads
01005 (imp.)
008004 (imp.) / 0201 (m)
(3)
Complete range, see constraints below
Standard
With optional MFOV
(*)
software license
With opt. MFOV license and Vision Box
(**)
With opt. Nozzle 0 and EVO feeder type
With opt. Nozzle 0 and EVO feeder type
(*)
Multi Field of View
(**)
Requires space up to 18 hyQ/EVO - 30 CLM
Feeder lanes, front side mounting only (see
System Description)
Mass moment of inertia 60 g x cm
2
Min. lead pitch
Min. ball diameter / pitch
0.2 mm
Min. component height > 0.0 mm
Max. component height Standard: 18 mm / On request other heights
Process height ± 18 mm (0.71”) from zero height
Accuracy Linear encoder resolution (x,y) 0.2 µm
Rotation axis resolution 0.007°
Overall placement accuracy XY chip ± 40 µm (3σ)
(4)
Overall placement accuracy XY QFP
± 30
µm (3σ)
(4)
PCB
Min. PCB dimensions
20 x 20 mm
(0.8 x 0.8")
50 x 50mm
(2 x 2")
20 x 20 mm
(0.8 x 0.8")
50 x 50mm
(2 x 2")
20 x 20 mm
(0.8 x 0.8")
50 x 50mm
(2 x 2")
Max. PCB dimensions 560 x 610 mm (22 x 24”)
PCB thickness
0.5 – 3.5 mm
(0.02 – 0.13”)
0.5 – 5.0 mm
(0.02 - 0.2")
0.5 – 3.5 mm
(0.02 – 0.13”)
0.5 – 5.0 mm
(0.02 - 0.2")
0.5 – 3.5 mm
(0.02 – 0.13”)
0.5 – 5.0 mm
(0.02 - 0.2")
PCB edge clearance
3.0 – 5.0 mm
(0.11 – 0.2”)
(varies with
PCB thickness)
T: 3.0 mm
(0.11”)
B: 5.0 mm
(0.2”)
3.0 – 5.0 mm
(0.11 – 0.2”)
(varies with
PCB thickness)
T: 3.0 mm
(0.11”)
B: 5.0 mm
(0.2”)
3.0 – 5.0 mm
(0.11 – 0.2”)
(varies with
PCB thickness)
T: 3.0 mm
(0.11”)
B: 5.0 mm
(0.2”)
Max. board weight - 4 kg (8.8 lb) - 4 kg (8.8 lb) - 4 kg (8.8 lb)
Conveyor height -
SMEMA
940 – 965 mm
-
SMEMA
940 – 965 mm
-
SMEMA
940 – 965 mm
Clearance below PCB 40 mm (1.57")
27 mm (1.1”)
40 mm (1.57")
27 mm (1.1”)
40 mm (1.57")
27 mm (1.1”)
PUMA SMD Pick & Place System – FeM – Version 2.0 / February 2023
Page 2 of 3
PUMA Specifications
Configuration
standard feature
optional feature
PUMA
1
PUMA
2
PUMA
4
Machine base Pick & Place head with 1x spindle, optional up to 2x dispensing axis
Pick & Place head with 2x spindles, optional up to 2x dispensing axis
Pick & Place head
with
4x spindles
,
optional 1x
d
ispensing axis
Dual
b
ottom
c
amera
s
ystem
Stand alone type (PCB table, magnetic PCB holder, support pins)
In line type (conveyor 3 stage, support pins, manual width adjust.)
Dispensing preparation kit (dot plate, purge and z-height calibration station)
Interior lighting LED
Signal tower (3 color)
PCB Handling IPC-HERMES-9852, SMEMA interface
Inline systems: Conveyor direction L/R, R/L, batch mode R/R, L/L
Inline systems: Automatic conveyor width adjustment
Inline systems: Conveyor extensions
Inline systems: PCB inspection station on conveyor
Control and
software
ePlace P&P/Disp. software (En, De, Fr, Ru, Pl, Zh, Es, Cs, Ja)
Machine PC with Windows 11 OS and 21.5” touch screen
Technical support software
Alignment systems Cognex SMD4 PatMax vision license (fiducials, chip, QFP, asymm. BGA and leads)
Red and blue color illumination for top camera
Multi Field of View license (MFOV)
Vision
b
ox for
80x80
mm components
Laser height measurement
Dispensing valves
(Cartridge sizes)
Piezo
j
et valve
(5, 10, 30 cm
3
)
Shockwave jet valve (5, 10, 30 cm
3
)
Time/pressure valve
(5, 10, 30 cm
3
)
Archimedean screw valve
(5,
10, 30 cm
3
)
Volume dispenser valve
(10, 30, 5
5
cm
3
)
Cartridge level control
Dispenser needle heating
Various Standard user level management (software)
Bad mark sensing with vision
(software)
Universal CAD conversion
(software)
Automatic pick position correction and feeder advance optimization
Automatic placement constraints (software)
Basic calibration set P&P
Maintenance kit
Process
Improvement Tool P&P (PIT1
3 pictures
) (software)
Key Performance Indicator (KPI with SEMI E10 standard)
(software)
Barcode reading over top camera (software)
Disp. Process Control Adjustment & Stabilization (PCAS) (software)
Second touch screen for machine backside
Keyboard and mouse holder underneath monitor
Clean room option ISO7 (class 10’000)
CVU (Component
Verification Unit)
Tray
s
lider (space for 2 additional JEDEC trays)
Tray changer (space for up to 18 JEDEC trays)
Extended feeder rack (additional feeder lanes)
Recipe import in ePlace (software)
Interface for host communication: IPC-CFX, ITAC, SECS/GEM, OIC, EEIP etc. (software)
PUMA SMD Pick & Place System – FeM – Version 2.0 / February 2023
Page 3 of 3
PUMA Specifications
Machine Dimensions, Packaging and Supplies
Dimension Drawings
1) Values reached using EVO and hyQ feeder type only
2) Feeder type «CSM» are not compatible. See System Description for more information
3) Under conditions specified by Essemtec
4) Used speed mode “Very Accurate”, up to 3 different speed modes available. Measured with chip 0402 and glass QFP100. Only applicable at zero
height and within performance temperature / humidity range.
For more information ask for the PUMA System Description and Product Notes.
Disclaimer & Copyright:
We reserve the right to make changes without notice. All materials contained in this brochure are copyright © Essemtec AG, Switzerland, February 2023.
Machine dimensions Machine footprint without hood (L x W) 1380 x 1330 mm (54 x 52")
Machine footprint with hood (L x W) 1557 x 1357 (61 x 53”)
Operating floor space (L x W) 2600 x 2500 mm (102 x 98")
Machine height
(without / with light tower)
1
582
mm (6
2
"
) / 1
9
42
mm (
76
"
)
Approx. m
achine weight
(
without
/ with
full
feeder)
1
670
kg (
3680
lb)
/
1920
kg (
4233
lb)
Approx. f
loor loading
(
with
full
feeder)
1050
kg/m² (
1.5
lb/
sq.in)
Packaging weight 80 kg (176 lb)
Supplies Electrical 3 x 400 VAC/50Hz (or 3 x 208VAC/60Hz with optional transformer)
Power consumption (peak) 3 kW
Entry fuse 16A / 400V
Min.
w
ire cross section
1.5 mm
2
Electrical connector 400V, CEE-16, 16A, 400V, 5P 3L+N+PE 6h, red color
Compressed air
6 - 7 bar (87 - 102 psi), clean and filtered, dry, ISO 8573-1: class 3
(max. part diameter 5µm, dew point <
-
20°C, oil
1 mg/m
3
)
Air consumption
max. 60 Nl/min (2.1 cfm)
Air connection Push-in connector for outer hose Ø8 mm
Environment Performance temperature range / humidity 22 - 24°C / 50 – 70% RH
Operational temperature range / humidity 15 – 30°C / 30 – 70% RH (non condensing)
Noise level max. 75 dB (A)