620神州AOI操作手册_09_中文_版.pdf
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目 录
前 言 --------------------------------------------------5
安全警告 ------------------------------------------------6
第一章 开始操作前-----------------------------------7
1.1AOI简介 -----------------------------------------------------------------------------------------------------------7
1.2AOI的三个基本原理 --------------------------------------------------------------------------------------------7
1.2.1 图像比对原理--------------------------------------------------------------------------------------------------7
1.2.2AOI统计建模原理 ---------------------------------------------------------------------------------------------7
1.2.3 光学原理--------------------------------------------------------------------------------------------------------8
1.3 设备外观主视图、右视图 -------------------------------------------------------------------------------------9
1.4 机器按键的使用方法 -------------------------------------------------------------------------------------------9
1.5 板的取放方法 -------------------------------------------------------------------------------------------------- 10
第二章 设备安装及维护 ------------------------- 11
2.1 设备的安装 ----------------------------------------------------------------------------------------------------- 11
2.1.1 调整设备水平------------------------------------------------------------------------------------------------ 11
2.2 设备的定期保养 ----------------------------------------------------------------------------------------------- 11
2.3AOI的坐标系统 ------------------------------------------------------------------------------------------------ 12
2.4 机器复位 -------------------------------------------------------------------------------------------------------- 12
2.5 置PCB加载位置 ----------------------------------------------------------------------------------------------- 12
2.6 软件限位设置 -------------------------------------------------------------------------------------------------- 13
2.7 摄像头的标定 -------------------------------------------------------------------------------------------------- 14
2.8 光源亮度调试和摄像机颜色校正 -------------------------------------------------------------------------- 15
2.9 电脑参数的设定 ----------------------------------------------------------------------------------------------- 16
2.10 机器的开机\关机--------------------------------------------------------------------------------------------- 17
2.10.1 电源的接通 ------------------------------------------------------------------------------------------------- 17
2.10.2 电源的切断 ------------------------------------------------------------------------------------------------- 18
第三章 ALEADER620 测试软件的使用------- 19
3.1 测试软件主界面的认识 -------------------------------------------------------------------------------------- 19
3.2 软件按键的使用方法 ----------------------------------------------------------------------------------------- 20
3.3 程序的制作 ----------------------------------------------------------------------------------------------------- 21
3.3.1 新建程序------------------------------------------------------------------------------------------------------ 21
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3.3.2 测试程序保存------------------------------------------------------------------------------------------------ 21
3.3.4 设定坐标原点及PCB板的尺寸 ---------------------------------------------------------------------------22
3.3.5 制作缩略图--------------------------------------------------------------------------------------------------- 23
3.3.6 制作MARK---------------------------------------------------------------------------------------------------- 24
3.3.7 手工编辑程序------------------------------------------------------------------------------------------------ 24
3.3.7.1 标准图库的建立 ------------------------------------------------------------------------------------------25
3.3.7.1.1 单框模块的注册 ----------------------------------------------------------------------------------------26
3.3.7.1.2 极性单框模块的注册 ----------------------------------------------------------------------------------27
3.3.7.1.3 带丝印单框模块的注册 -------------------------------------------------------------------------------28
3.3.7.1.4 电容模块的注册 ----------------------------------------------------------------------------------------29
3.3.7.1.5 电阻模块的注册 ----------------------------------------------------------------------------------------30
3.3.7.1.6 极性二脚件模块的注册 -------------------------------------------------------------------------------31
3.3.7.1.7 多脚件的注册 -------------------------------------------------------------------------------------------32
3.3.7.1.8IC的注册 --------------------------------------------------------------------------------------------------33
3.3.7.1.9 添加模块的注册 ----------------------------------------------------------------------------------------34
3.4 注册标准窗口的认识 -----------------------------------------------------------------------------------------35
3.4.1 工具条--------------------------------------------------------------------------------------------------------- 35
3.4.2 参数设置区--------------------------------------------------------------------------------------------------- 36
3.4.3 标准图像区--------------------------------------------------------------------------------------------------- 37
3.5 标准图库的认识 -----------------------------------------------------------------------------------------------38
3.5.1 工具条--------------------------------------------------------------------------------------------------------- 39
3.5.2 元件类别窗体------------------------------------------------------------------------------------------------ 39
3.5.3 标准数据表--------------------------------------------------------------------------------------------------- 39
3.5.4 标准数据区--------------------------------------------------------------------------------------------------- 40
3.6 优化镜头 --------------------------------------------------------------------------------------------------------41
3.7 调试程序 --------------------------------------------------------------------------------------------------------41
3.8.1 模式设置的介绍--------------------------------------------------------------------------------------------- 42
3.8.1.1 学习模式----------------------------------------------------------------------------------------------------42
3.8.1.2 暂停模式----------------------------------------------------------------------------------------------------42
3.8.1.3 定位模式----------------------------------------------------------------------------------------------------42
3.8.1.4 其它----------------------------------------------------------------------------------------------------------43
3.8.1.5NG查看方式 ------------------------------------------------------------------------------------------------43
3.9 正常测试 --------------------------------------------------------------------------------------------------------43
3.10 学习调试的相关窗口 ---------------------------------------------------------------------------------------43
3.10.1 错误暂停 ----------------------------------------------------------------------------------------------------43
3.10.2 学习窗体 ----------------------------------------------------------------------------------------------------45
3.11 调试技巧------------------------------------------------------------------------------------------------------- 46
3.11.1 全部学习 ----------------------------------------------------------------------------------------------------46
3.11.2 限量学习＋错误暂停 -------------------------------------------------------------------------------------46
3.11.3 错误暂停 ----------------------------------------------------------------------------------------------------47
3.11.4 对个别元件或标准学习或暂停 -------------------------------------------------------------------------47
3.11.5 代用料的调试 ----------------------------------------------------------------------------------------------47
3.11.6 继承标准 ----------------------------------------------------------------------------------------------------48
3.11.7 查看及修改NG---------------------------------------------------------------------------------------------49
3.12CAD数据导入 -------------------------------------------------------------------------------------------------50
3.12.1 界面的认识 -------------------------------------------------------------------------------------------------50
3.12.2 建立初始标准并建立连接 -------------------------------------------------------------------------------54
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3.13 导出元件数据（NC DATA） ------------------------------------------------------------------------------ 55
3.14 多连片设定 --------------------------------------------------------------------------------------------------- 56
3.15 多程序制作 --------------------------------------------------------------------------------------------------- 57
3.16A、B面测试程序的制作 ------------------------------------------------------------------------------------58
3.17 测试程序的调用 --------------------------------------------------------------------------------------------- 59
3.18 程序类别的建立 --------------------------------------------------------------------------------------------- 59
3.19 程序旋转 ------------------------------------------------------------------------------------------------------ 60
3.20 权限管理 ------------------------------------------------------------------------------------------------------ 60
3.21 数据库维护 --------------------------------------------------------------------------------------------------- 61
3.22BARCODE设置 ------------------------------------------------------------------------------------------------- 61
3.23 程序组窗口 --------------------------------------------------------------------------------------------------- 62
3.24 数据窗体 ------------------------------------------------------------------------------------------------------ 63
3.25 连板的复制 --------------------------------------------------------------------------------------------------- 65
3.25.1 单片复制 ---------------------------------------------------------------------------------------------------- 66
3.25.2 多片复制 ---------------------------------------------------------------------------------------------------- 66
3.26 测试结果检测显示操作 ------------------------------------------------------------------------------------ 67
3.26.1 主界面 ------------------------------------------------------------------------------------------------------- 68
3.26.1.2 确认NG位置区------------------------------------------------------------------------------------------- 68
3.26.13NG数据区 -------------------------------------------------------------------------------------------------- 69
3.26.2 当前NG图像比对区---------------------------------------------------------------------------------------70
3.25.3NG类型确认区---------------------------------------------------------------------------------------------- 70
3.27 检测窗口 ------------------------------------------------------------------------------------------------------ 71
第四章 其它菜单功能 ---------------------------- 73
4.1 再次装载 -------------------------------------------------------------------------------------------------------- 73
4.2 本地装载 -------------------------------------------------------------------------------------------------------- 73
4.3 另存为 ----------------------------------------------------------------------------------------------------------- 74
4.4 程序改名 -------------------------------------------------------------------------------------------------------- 74
4.5 导出公共标准 -------------------------------------------------------------------------------------------------- 75
4.6 导入公共标准 -------------------------------------------------------------------------------------------------- 76
4.7 清空元件 -------------------------------------------------------------------------------------------------------- 76
4.8 导出程序 -------------------------------------------------------------------------------------------------------- 77
4.9 导入程序 -------------------------------------------------------------------------------------------------------- 78
4.10 状态栏的显示内容 ------------------------------------------------------------------------------------------ 78
4.11 换面标识的设置---------------------------------------------------------------------------------------------- 79
4.12 自动定位 ------------------------------------------------------------------------------------------------------ 79
4.13 查找数据 ------------------------------------------------------------------------------------------------------ 80
4.14 十字颜色定义 ------------------------------------------------------------------------------------------------ 81
4.15 更改密码 ------------------------------------------------------------------------------------------------------ 81
4.16 改变操作状态 ------------------------------------------------------------------------------------------------ 82
4.17 修改元件角度 ------------------------------------------------------------------------------------------------ 82
A) 整体旋转------------------------------------------------------------------------------------------------------- 82
B) 本地旋转 ------------------------------------------------------------------------------------------------------- 83
4.18 删除程序 ------------------------------------------------------------------------------------------------------ 83
4.19 屏蔽元件 ------------------------------------------------------------------------------------------------------ 84