Ersa-VERSAFLOW-4-XL-en.pdf
VER SA FLOW 4 XL A comp letely new dimensi on of f le xib ility and var i ety
VERSAFLOW 4 XL
A completely new dimension
of flexibility and variety
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Kurtz Ersa VERSAFLOW 4 XL
Think big! – Fit for future in selective soldering
Highlights
Max. PCB size 1,200 x 610 mm
VERSAFLUX
VERSAFLEX
VERSACAM
ERSASOFT 5
CAD Assistant 4
Automatic nozzle activation
Additional stoppers to increase
throughput
Parallel to miniaturization there is a
trend towards very large, highly inte
-
grated components for use in control
centers, for example. Another growth
market is LED lighting technology.
Printed circuit board formats of up to
610 x 1,200 mm can be soldered effi
-
ciently and safely with the VERSA-
FLOW 4 XL.
In the flux module, Ersa is setting new
benchmarks in terms of flexibility and
throughput with the VERSAFLUX. Here,
up to four spraying heads can be in
-
stalled on two completely independent
axis systems. Application of the flux to
the printed circuit board is monitored
by laser – resulting in a safe auto
-
mated process. In addition to the bot-
tom heating with infrared emitters, a
top convection heater can also be con
-
figured for the preheating module of
the VERSAFLOW 4 XL. This guarantees
efficient, safe and homogeneous heat
-
ing of the assemblies, even with the
most complex of boards. There is an
optional preheat module available up
-
stream of the flux module for the VER-
SAFLOW 4 XL. This option allows the
very gentle heating of heat-intensive
assemblies to preheated final temper
-
ature after fluxing, protecting the flux
from thermal decomposition.
With the VERSAFLEX module, the very
latest Kurtz Ersa technology is being
used in the solder module. As with the
VERSAFLUX, two independent axis sys
-
tems work here so that both pots can
solder in synchronous or asynchronous
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SELECTIVE FLUX MODULE
VERSAFLUX
VERSACAM
VERSAFLEX soldering module
Basic configuration
Roller conveyor
Side fixing in flux module
ERSASOFT 5
High-precision spray flux system with spray test function and flux level
monitoring
Bottom-side IR preheater
Maximum PCB size 610 x 1,200 mm
PC control with touch screen monitor
Process visualization including solder protocol, process data writer, monitoring
function, maintenance and error message indication, password protection
Exhaust air monitoring
Solder bath with electromagnetic solder pump
Solder level- and solder wave height monitoring
CAD Assistent 4
Preheating VERSAFLUX fluxing module
Automatic nozzle activation
ERSASOFT 5
operation. Up to two solder modules can
be integrated in the VERSAFLOW 4 XL.
The VERSAFLOW 4 XL incorporates an
interesting feature for the processing
of smaller boards with a max. length of
330 mm. Thanks to an additional stop
-
per in the flux, preheat and solder
module, two assemblies can be pro
-
cessed simultaneously, thus doubling
throughput. This does away with dual
track conveyor systems. The complex
machine movements are controlled us
-
ing the intuitive operator software ER-
SASOFT 5. The modern and future-ori-
ented CAD Assistant 4 is integrated in
this software, which means complex
programming of the solder parameters
is a thing of the past.