00197543-01_SM_JTF-S_ JTF-M_en.pdf

Tit e l se it e SIPLACE JEDEC Tray Feeder Service Manual Edition 04/2014 EN

Tit

SIPLACE JEDEC Tray Feeder

Service Manual

Edition 04/2014 EN

All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be

precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary

connections are included in subsequent editions.

ASM Assembly Systems GmbH & Co. KG

Rupert-Mayer-Strasse 44

81379 München

Germany

Item no.: 00197543-01

www.siplace.com Printed by ASM Assembly Systems

Inhaltsverzeichnis

Service Manual SIPLACE JEDEC Tray Feeder 3

Table of Contents

1 Introduction 7

1.1 Safety Instructions 7

1.1.1 Conventions for the use of safety instructions 7

1.1.2 Safety Instructions for Working with Strong Magnetic Fields8

1.1.3 Safety Instructions for the Power Supply 8

1.1.4 Safety Instructions for the Compressed Air Supply 9

1.1.5 Safety Instructions for the Gantry 9

1.1.6 Safety Instructions for Maintenance Tasks 9

1.1.7 Safety Instructions on Hazardous Materials 10

1.2 Preparatory Work... 11

1.3 Other Instructions 13

1.3.1 Environmentally-Friendly Disposal of Materials and Components 13

1.3.2 Use of Original SIPLACE Accessories and Spare Parts 13

1.3.3 Information About This Service Manual 13

1.3.4 ESD Guidelines 13

1.3.4.1 Definition of ESD 13

1.3.4.2 Important Measures to Protect Against Static Charging 13

1.3.4.3 Handling ESD Modules 14

1.3.4.4 Measurements and Modifications to ESD Modules 14

1.3.4.5 Dispatching ESD Modules 14

1.3.5 Validity of Document 14

1.3.6 Release History 14

1.3.7 SIPLACE on the World Wide Web (WWW) 15

1.4 Staff Qualifications and Training 15

1.5 Abbreviations 15

2 Service Works 17

2.1 Interfaces / Communications / Magazine 17

2.1.1 Communication with the SIPLACE Machine 17

2.1.2 Location of Control PCB 17

2.1.3 SIPLACE JTF-S Communication [03111984-01 _ Pos1090] 17

2.1.4 SIPLACE JTF-M Communication [03111983-01 _ Pos1100] 18

2.1.5 Control-Board JTF-M_Pos1100 [03111983-xx] and Control-Board JTF-

S_Pos1090[03111984-xx], Daughter Board _ Pos300 [03111744-xx]

2.1.5.1 Detailed description of control board and daughterboard 20

2.1.6 Magazine 22

2.1.6.1 No Magazine for SIPLACE JTF-S 22

2.1.6.2 Magazine for SIPLACE JTF-M 23

2.2 Overview SIPLACE JTF-Sections 24

2.2.1 Dismounting Conveyor Section from Base Section 25

2.2.1.1 Disconnect Control Board 25

2.2.1.2 Disconnection Conveyor from Base 27

2.2.2 Remove Side Covers from Base Unit 28

2.3 Service Conveyor Unit 28

2.3.1 Replacing Conveyor Belts (SIPLACE JTF-S / SIPLACE JTF-M) 28

2.3.1.1 Replacing Conveyor Belt Right [03111679-01] (Pos 50) 29

2.3.1.2 Replacing Conveyor Belt Left [03111680-01] (Pos60) 29

2.3.2 Tray Clamp Foot Replacement [03111693-01] (Pos150) 30

2.3.3 Belt Guide Block Installation and Adjustment 30

2.4 Service Base Unit 31

2.4.1 Shaft Clamp Replacement Procedure 31

2.4.2 Worm Gear Drive Assembly Replacement Procedure 33

2.4.3 Cleaning and Replacing Short Pawls (SIPLACE JTF-S) 35

2.4.4 Checking Freedom of Movement for long Pawls (SIPLACE JTF-S)38