Hanwha DECAN Series.pdf

1,430 1,430 135 155 195 181 510 247 1,485 (Conv eyor to Conv eyor) (Cover t o Cover) (Monitor) (Keyboard) ( T ow er Lamp) (Monitor) ( T ow er Lamp) (F/R Lamp) (Cower T op) S e r i e s Double Flexibili ty Double V alue Di…

1,430

1,430 135

155

195

181

510

247

1,485

(Conveyor to Conveyor)

(Cover to Cover) (Monitor)

(Keyboard)

(Tower Lamp)

(Monitor)

(Tower Lamp)

(F/R Lamp)

(Cower Top)

Series

Double Flexibility Double Value

Dimension

Experience Your SMART FACTORY

Under optimum condition of specified by HANWHA TECHWIN.

Model

# of Spindles 2 Gantry x 10 Spidles/Head 2 Gantry x 10 Spidles/Head 2 Gantry x 6 Spidles/Head

Placement Speed

(Under optimum condition of

as defined by Hanwha Techwin.)

92,000 CPH (Optimum) 80,000 CPH (Optimum)

56,000CPH (Flying Vision, Optimum)

0.14 seconds/component

(Flying Vision, SOIC 0.5P)

0.55 seconds/component

(Upward Vision, QFP100 0.5P)

Vision Flying Vision

Flying Vision

Stage Vision(Option)

Placement Accuracy

±28µm Cpk≥1.0 (03015 chip)

±25µm Cpk≥1.0 (IC)

±40µm Cpk≥1.0 (0402 (01005 inch) chip)

±30µm Cpk≥1.0 (IC, Stage Vision)

Component Range 03015 ~

□

12mm (H10mm)

0402 (01005) ~

□

16mm (H10mm)

Max.

□

42mm (H15mm) (Option)

0402 (01005) ~

□

21mm (H12mm)

Max.

□

55mm (H25mm) (Option)

PCB Size

50 x 40 ~ 510 x 460mm (Standard)

~ 610 x 460mm (Option), ~ 740 x 460mm (Option)

~ 810 x 460mm (Option), ~ 1,200 x 460mm (Option)

Conveyor Configurations

Standard : 1-2-1

Option : 1-2-2/2-2-2/2-2-1/1-1-1

Factory Option : Single Conveyor (Jedec Tray 2ea)

Feeder Capacity 120ea (8mm)

Power

Voltage : 3 phase AC200/208/220/240/380/415V ±10%

Frequency : 50/60Hz

Power Consumption : Max. 5.0kVA

Air Consumption 50Nl/min

Weight About 1,800kg

External Dimensions (mm) 1,430(L) x 1,740(D) x 1,485(H)

Specications

Experience Your SMART FACTORY

Wide Part Handling Capability

•

Part capability of 03015 ~

ㅁ

55mm (H25mm)

•

Performs placement by recognizing the characteristics of the LED

and Lens

Full Dual Conveyor

Shuttle Dual Conveyor

Various PCB Transfer Systems

•

Various structures maximizing productivity

•

1,200mm long PCBs

•

Long boards (1,200 x 460mm)

•

Dual lane as standard

Verified Production History Management Solution

•

Parts verification (Prevents misplacement)

•

Traceability (Lot tracking)

•

T-LTS : Lot tracking for traceability

C160 8-5 60pF

C160 85 60PF9907141301

C160 8-5 60pF

C160 85 60PF9907141301

High Speed Placement

•

Minimizes the placement cycle time by recognizing the picked

part and correcting the placement angle while moving to the

placement position after picking the part

Series

Double Flexibility

Double Value

Advanced Multi- Functional PlacerAdvanced Chip Shooter Advanced Flexible Placer

Screen Printer

•

56,000 CPH

•

0402 ~

□

55mm (H25mm)

•

92,000 CPH

•

03015 ~

□

12mm (H10mm)

•

80,000 CPH

•

0402 ~

□

42mm (H15mm)

FS06 HeadFS10 HeadFS10 Head

EtherNet (TCP/IP)

Barcode

Printer

Reel Barcode

Reader

Reel Barcode Reader

SM Feeder

1D/2D

DeviceNet

Height

(mm)

Width

(mm)

ㅁ

03015

0402 (01005 inch)

High Speed Placement

Verified Production History

Management Solution

Various PCB Transfer Systems

Wide Part Handling Capability

FLEXIBILITY PRODUCTIVITY RELIABILITY EASY OPERATION

Why DECAN?

Modular conveyor system for various production

environments

•

Allows optimum conveyor module combination according to a

production line by applying a modular conveyor that can be replaced

on site (Shuttle ↔ Dual)

Dual lane PCB transfer system for the improvement

of productivity

•

Zero PCB loading/unloading time by loading the PCB on the opposite

lane and having it stand by during operation (Productivity increases

by 15% compared to a single lane machine)

Increased convenience of machine software operation

•

The built-in optimization software allows a PCB program to be easily

created and edited

•

Provides various PCB information through a large LCD screen

Reduces the cycle time by sharing bad marks with

other machines

•

Shares the information of the bad mark of the PCB recognized by the

first machine with other machines in the line

•

Reduces the placement cycle time since the bad mark inspection is

omitted by sharing the bad mark information

Utilising linear motors reducing noise and vibration

•

Applies the twin servo control and linear motor to the Y-axis to realize

low noise and vibration

Allows mixed use of an electrically driven feeders

and pneumatic feeders

•

Allows mixed use of electrically driven feeders and

pneumatic feeders in the same feeder base

•

Allows the electrically driven feeders and

pneumatic feeders to be used together

with existing feeders, which helps

reduce production costs

Machine applicable to large PCBs that can be modified

on site

•

The standard machine can be modified on site to handle large PCBs

- Applicable to Max. 1,200 x 460mm PCBs

•

Possible to produce 1,200mm long boards on dual lane

•

Wide part handling capability and flexible conveyor optionssuitable for various PCBs

•

Reduces production time

by optimizing the motion sequence and sharing the data with other machines

•

Reinforces odd-type part recognition

by applying a 3D lighting system and improving the vision algorithm

•

High reliability of machine operation and increased convenience of operation

by listening to customers' requirements

1-2-2 2-2-2 2-2-1

Work PCB

Standby PCB

Standard 1

Machine

Medium

Machine

Last

Machine

Extra Large

PCB

In-let 1 (Shuttle) 1 (Shuttle) 2 2 1

Work 2 2 2 2 1

Out-let 1 (Shuttle) 2 2 1 (Shuttle) 1

Congurations

Places high precision Can Connector parts and

LED/LED lenses

Electrically Driven Feeder

Maximizes productivity by increasing simultaneous

pickup rate

•

Increases the simultaneous pickup rate by automatically correcting

pickup positions

Side

Outer

Coaxial

Part

Normal

180°

Rotation

Flip-over

LED Micro BGA

Before

improvement

Before

improvement

After

improvement

After

improvement

Optimizes the placement of LED lenses

•

LED direction and recognition

of different types of LEDs

•

Minimizes defective placement

by recognizing the protruded

positions

•

Places a lens based on the

light source by recognizing

the LED light source

Patent Registration

No. 1472444

Automatic tape connection reduces the work volume

by half (Smart Feeder)

• Utilising

the automatic tape loading and splicing for the first time in the

SMT industry - Minimizes the part reel replacement time by automating

the tape loading and splicing that was previously performed manually

•

Zero cost for consumables for tape splicing

Connecting Reel

Reel in use

Automation

Experience Your SMART FACTORY

Prevents reverse placement by recognizing the polarity

mark at the bottom surface of a part

•

Recognizes the polarity mark on the bottom surface of a part using the

3-stepped 3D lighting

Existing Recognition

Method

Special Lighting

Irradiation