vm_series_brochure.pdf

2020 Modular Placement Machine Electronics Assembly System catalog Modular Placement Machine VM series Model Name Model Name VM 1 0 1 VM 1 0 2 Model No. NM-EJM3E Model No. NM-EJM4E *It may not conform to Machinery Direct…

2020

Modular Placement Machine

Electronics Assembly System

catalog

Modular Placement Machine

VM series

Model Name Model Name

VM101 VM102

Model No.

NM-EJM3E

Model No.

NM-EJM4E

*It may not conform to Machinery Directive

and EMC Directive in case of optional

configuration and custom-made specification.

System conﬁguration (minimum)

For three machines or less, minimum system

conﬁguration is available, with both AM-LNB and

NPM-DGS on a single PC.

♯3

VM102

♯2

VM101VM101

HUB

♯1

*1 : Prepare a PC for AM-LNB on your own.

*2 : Depending on the option you select, you may need an FA PC for LNB.

（AM-LNB

NPM-DGS）

Integrated line management (iLNB)

VM101 VM102

iLNB

NPM-DGS

Data creation (NPM-DGS)

Software package to crate, edit or simulate

production data, or integratedly manage the library.

NPM-DGS

PT200

FA PC

（LNB）

FA PC

（LNB）

*1 : A PC must be purchased separately.

*2：NPM-DGS has two functions; the ﬂoor level control and line level control.

*3：LNB（Line Network Box）

Line is created with several machines to centralize and control information.

*4：For connection with NPM series in VM line, contact your local sales representative.

*1、2

*3 *3

*4 *4

Library

database

CM line

VM line VM line

Inspection

machine

Screen printer

Connecting via a PC to other vendorsʼ machines

allows for collective line control over changeover,

operation performance, quality control or process

support, etc.

VM101 VM102

NM-EJM3E NM-EJM4E

100 L /min（A.N.R.） 200 L /min（A.N.R.）

W 830

× D 1 969

× H 1 500

W 1 515

× D 2 070

× H 1 500

W 1 515

× D 2 070

× H 1 500

Max.20

Max.160 components (4/8

tape)

Max.20

Max.40

Max.20

Max. 80 components (4/8

tape)

Model ID

PCB dimensions

Electric sourceElectric source

Pneumatic sourcePneumatic source

DimensionsDimensions

Model No.

Mass

Taping

Stick

Tray

Component

supply

L 50

× W 50

∼ L 330

× W 250

L 50

× W 50

∼ L 330

× W 250

（Single-lane）（Single-lane）

0.5 ∼ 0.8 MPa

1.3 kVA

3-phase AC 200, 220, 380, 400, 420, 480 V

*2*2 *3*3

*5*5 *5*5

*4*4 *4*4

*3*3

1 500 kg1 500 kg

（Front: Fixed supply unit, Rear: Fixed supply unit without cutting unit）（Front: Fixed supply unit, Rear: Fixed supply unit without cutting unit）

1 910 kg1 910 kg

（Front: Fixed supply unit plus tray, Rear: Fixed supply unit without cutting unit）（Front: Fixed supply unit plus tray, Rear: Fixed supply unit without cutting unit）

Tape：4 ∼ 56 / 72 / 88 / 104

VM101 VM102

42 000 cph

（0.086 s / chip）

22 500 cph

（0.160 s / chip）

8 200 cph

（0.439 s / chip）

6 500 cph

（0.554 s / QFP）

32 100 cph

（0.112 s / chip）

10 500 cph

（0.343 s / QFP）

±30 μm / chip ±30 μm / QFP

±30 μm /

chip

±50 μm / QFP

□

Under

±30 μm / QFP

□

∼

±40 μm /

chip

±50 μm / QFP

□

Under

±30 μm / QFP

□

∼

0402

chip

∼ L 6 × W 6 × T 3

0402

chip

∼ L 45 × W 45 × T 12

or L 100 × W 40 × T 12

0603

chip

∼ L 120 × W 90 × T 30

or L 150 × W 25 × T 30

0402

chip

∼ L 120 × W 90 × T 28

or L 150 × W 25 × T 28

*6*6

*7*7

Model ID

Placement head

(

)

Max. speed

Component dimensions

Placement accuracy（Cpk≧1）

Lightweight 16-nozzle head V2 Lightweight 8-nozzle head

4-nozzle head 14-nozzle head

* Placement tact time and accuracy values may

differ slightly depending on conditions.

*Please refer to the specification booklet for details.

*1: The machine dimensions differ depending on specifications.

*2: For the safety of transport openings, you need to select extension

conveyor specifications for any VM101 located at the far right/left of a line.

*3: The dimensions of VM101 with the fixed supply unit selected for its front

and rear sides are the same as the ones of VM102 with the tray feeder

and the fixed supply unit selected for its front and rear sides, respectively.

The reel holder and reel box are not included in the dimensions.

*5: The number of stick model types available for the machine

equipped with the single stick feeder.

*4: When the double feeder is used as tape feeder.

*6: Under our optimal conditions

*7: Support for 0402 placement is optional.

3-1-1 Inazu-cho, Toyonaka City, Osaka 561- 0854, Japan

TEL +81-6-6866-8675

FAX +81-6-6862-0422

Inquiries…

Safety Cautions

●Please read the User's Manual carefully to

familiarize yourself with safe and effective

usage procedures.

● To ensure safety when using this equipment, all work should be

performed according to that as stated in the supplied Operating

Instructions. Read your operating instruction manual thoroughly.

Panasonic Group products are built with the environment in mind.

●Changes in specifications and appearance may be made without notice for product improvement.

●Homepage

Panasonic Corporation

Process Automation Business Division

Ver.January 1, 2020

All data as of January 1, 2020

Panasonic Corporation 2020

panasonic.com/global/corporate/sustainability

Please check the homepage for the details.

industrial.panasonic.com/ww/fa-jisso

Rotary Head Mounter Line

(HT122+BM221)

VM101 VM102

32 100 cph

Max. speed

2 470

1 900

9 060

2 372

3 365

Rotary Head Mounter Line

84 545 cph 93 500 cph

W 9 060 ㎜ × D 2 470 ㎜

× H 1 800 ㎜

W 3 365 ㎜ × D 2 372 ㎜

× H 1 500 ㎜

0402 ~ 120 × 90

㎜

or 150 × 25

㎜

0402 ~

□

㎜

or 150 × 25

㎜

±50 μm

VM101：±30 μm

VM102：±40 μm

VM series concepts

Compact, high-performance entry-level model capable

of offering a wide assortment of variations and flexibly coping

with various production modes, ranging from high-speed production

to high-mix low-volume/prototype production

Delivery of a mounting accuracy of ±30 μm

Max. speed

42 000 cph

Supply unit specs

Fixed supply unit, feeder cart, tray feeder

Max. no. of component types

80 components,on a 8 mm tape basis

Placement head

16-/8-/4-nozzle head

* Under our optimal conditions

160 components,on a 8 mm tape basis

Max. no. of component types

Placement head

14-nozzle head

Supply unit specs

Fixed supply unit, feeder cart, tray feeder

Versatile one-head solution

VM101 VM101 VM101 VM101VM102 VM102 VM102

・VM101 mounts chip components at high speed

・VM102 mounts various components ranging from chips

to odd-shaped parts.

・Coupling of VM102 machines together ensures

a large number of supply slots.

・Common sequence operation promotes eﬃciency

in model changeover.

・The installation of tray feeders to the front side

allows for the layout of the supply unit based on

one-sided operation

A wide range of variations to ﬂexibly cope with a wide assortment of production modes

High-speed chip line

High-mix low-volume line

Front operation

Rear

Front

200 + 20 tray part types

± 40 μm

61 100 cph

14-nozzle + 14-nozzle

± 30 μm

70 100 cph

16-nozzle + 8-nozzle + 4-nozzle

Placement accuracy

Max. no. of component types

Max. speed

Head conﬁguration

71 000 cph

±30 μm（VM101）/ ±40 μm（VM102）

16-nozzle + 14-nozzle

280 + 20 tray part types 80 + 20 tray part types

* Under our optimal conditions

Supply unit specs

Front operation

The installation of tray feeders to the front side of machine

enables the operator to grasp the progress of product

changeover or the operating status of the machine within

her/his field of view. (It is also possible to select the machine

without rear supply unit.)

SPG

SPI

VM101

VM-speciﬁc reel holder capable of

housing 20 or 40 pieces of 8-mm

small reel.

Fixed supply unit

With cutting unit

Reel holder

Feeder cart

With cutting unit

12 pieces of 8-mm small reels can

be housed per box.

Without cutting unit

Reel box

Feeder cart installable to the front-side

supply unit. Inclusion of the cutting

unit in the machine helps

reduce/improve the weight/workability

of the feeder cart.

*1: The cutting unit is included in the machine.

*2: It cannot be used for AM100/NPM series.

0402 0603

□

45/100×40

120×90

150×25

［

］

Component Size

50N load

Part adaptability

Lightweight 16-nozzle head V2

4-nozzle head

14-nozzle head

Lightweight 8-nozzle head

Component height

Production support using system software

Type 2Type 1

Type 3

Lifted lead

detection

Ball defect

detection

Common sequence and cut tape

*Please contact your sales representative for details.

①

②

③

④

APC system

Mounting MES software

Material management

Operation analysis

Operation monitor

Material veriﬁcation

Traceability

Maintenance

（PanaCIM-EE Gen2）

External interface

Equipped with camera with the

same performance as NPM to

improve component recognition.

Possible to build up to type 2 or

3 to realize high-quality

placement.

1-step action (Component pickup)

Placement head

Multi-recognition camera

Useful functions for changeover

Automatic replacement of support pins

Equipped with the 14-nozzle head capable of mounting various

parts ranging from miniature to odd-shaped parts, it can be independent

of PCB conditions and thus achieve an optimal line balance.

Mix changer capable of having

up to 5 large nozzles and

18 small nozzles

Small nozzle changer

capable of having up to

36 small nozzles

VM102

14-nozzle head

Equipped with the head for NPM X series,

it delivers a mounting accuracy of ±30 μｍ (Cpk ≧ 1).

VM101

Light-weight

16-nozzle head V2

Light-weight

8-nozzle head

①

②

Automatic changeover

It assists changeover (change of production data,

rail width, etc.), and minimizes work losses.

External scanner Head Camera Planning form

VM line

NPM-DGS

FA PC

（LNB）

Component veriﬁcation

Erroneous setup of components can be prevented

by checking downloaded production data against

the barcode data of the components to be replaced.

Feeder setup navigation

The time required for production is estimated while

considering the amount of time it takes to perform

and complete setup operations and setup

instructions are provided to the operator.

Oﬄine setup or in-line machine setup to be instructed through

3 steps—”install,” “remove” and “move.”

Picking

Reuse

Install

Production Line

Kitting Area

Off-line Preparation Area

Component supply navigation

In consideration of the time to the shortage of

components and the least wasted traveling path,

instructions for components supply are provided to

the operator.

Visualization of the supply instruction being issued to each

operator with ʻAndonʼ

Feeds forward the correction value calculated

from printed solder positions to the placement head.

Applicable components: Chip components (0402C/ R

～

）

Package components (QFP/BGA/CSP)

Post-printing

inspection

After reflow

Standard placement

inspection

Standard solder

placement

*To be connected to NPM series machine equipped with inspection head or

another vendorʼs inspection machine. For details, contact your local sales

representative.

Helps improve productivity and quality by,

in collaboration with Panasonic equipment or host

systems (LNB/DGS), keeping track of and managing

entire mounting ﬂoor, and providing appropriate

support/instructions for operators.

Automates the support pin place exchange, and

contributes to saving labor, or reducing errors,

during changeover.

①Pickup position XY-directional movement

②Pickup height Z-directional descending movement

③Pickup ON

④Evacuation height Z-directional ascending movement

Possible to adjust component

pickup position and height

while visually checking pickup.

Feeder pickup position

Moving the placement head step by step permits

you to make adjustments while checking pickup

actions.

To pickup

component

teach

Checks components

with lead for face

Measures component

thickness and reﬂects the

result in the placement height

Checks the nozzle height

regularly for any error

Checks any foreign matters adhered

onto nozzle tips during component

ejection

Flip

detection

Component

thickness

measurement

Nozzle

tip check

Ejection

detection

Multi-camera (type 1)

*Standard installation

Possible to detect the

coplanarity of any leads

of QFP, SOP, etc., and

the presence/ absence

of any ball on BGA, CSP,

etc.

Lifted lead

(QFP/SOP)

Ball defect

(BGA/CSP)

・Pre-installation of feeders used for each product　　

　PCB (common sequence) permits eﬃcient production

of multi-product PCBs.

・Auto load feeder enables even the supply of cut tape*.

(Prototype/low-volume production)

Auto load feeder

Cut tape

Common

component

Dedicated

component for A

Dedicated

component for B

Dedicated

component for C

【Component supply unit common sequence】

4-nozzle head

High performance

Compact size

Line name

VM series line

Max. no. of

component

types

Line

dimensions

Component

size

8 ㎜ Tape 420 components

Tray 80 components

8 ㎜ Tape 280 components

Tray 20 components

Max. speed

* Under our optimal conditions

VM series line

(VM101 × 2

+ VM102)

Unit（

）

Placement

accuracy