03238396-01-01 High Flow Vacuum (TQ).pdf
HIGH FLOW V ACUUM (TQ) Edition 12/2020 EN ST ANDALONE MANUAL
HIGH FLOW VACUUM (TQ)
Edition 12/2020 EN
STANDALONE MANUAL
.: 03238396
01
3STANDALONE MANUAL HIGH FLOW VACUUM (TQ) 12/2020
TABLE OF CONTENTS
TABLE OF CONTENTS
1 MANUAL INFORMATION 5
1.1 MANUAL SCOPE 5
1.2 MANUAL CHANGE REQUEST 5
2
SKILL LEVELS 7
3 SAFETY 9
3.1 SAFETY NOTICES 9
3.1.1 Warning Notices 9
3.1.2 Mandatory Notices 9
3.1.3 Caution Notices 9
3.2 VACUUM PUMP CHARACTERISTICS 10
4
GLOSSARY OF TERMS 11
4.1 GLOSSARY 11
5
TECHNICAL REFERENCE 13
5.1 SYSTEM OVERVIEW 13
5.1.1 Mechanical Assemblies 15
5.1.1.1 Tooling Plate 15
5.1.1.2 Diverter Valve 16
5.1.1.3 Flow Controller 17
5.1.1.4 Pump Assembly 18
5.1.2 Operational Sequence 19
5.2 ELECTRICAL SCHEMATIC 20
5.3 TEST PROCEDURES 21
5.3.1 Diverter Valve Sensors Test 21
5.3.2 High Flow Vacuum System Present Sensor Test 23
5.4 REPLACEMENT PROCEDURES 25
5.4.1 Pump 26
5.4.2 Flexible Hoses 27
5.4.3 Vacuum Pump Enable Controller (VPEC) 29
5.4.4 Diverter Valve Sensors 30
5.4.5 High Flow Vacuum System Present Sensor 34
5.4.6 Tooling Table Surface Plate 36
5.5 MAINTENANCE 38
5.5.1 Daily 38
5.6 CALIBRATION 40
6
USER GUIDE 41
6.1 SETUP PROCEDURES 41
6.1.1 Product Set Up 41
6.1.2 Product Changeover 42
6.1.3 Machine Set Up 43
6.2 ERROR MESSAGES AND INDICATORS 44
6.2.1 Vacuum Error Handling 44
6.3 DIAGNOSTICS 45
7
CIRCUIT DIAGRAMS 47
7.1 LIST OF DRAWINGS 47