AQUBE_MV9_TI_EN.pdf

PREMIUM Page 1 of 6 11/21 The new kolb AQUBE ® series offer next-generation cleaning systems - even more ef ficient, even more compact, easy to handle and maintain, pre-equipped for extended water management and cyber-ph…

PREMIUM

Page 1 of 6

11/21

The new kolb AQUBE

series offer next-generation cleaning systems - even more efficient, even more compact, easy to

handle and maintain, pre-equipped for extended water management and cyber-physically ready for the smart factory

(SF ready).

AQUBE

MV9 QUAD is a completely German engineered and manufactured fully automatic XXL system for process safe

cleaning of four screens, stencils or PumpPrints in one cleaning cycle. This system with its super-large process chamber can

supply up to four printers every quarter hour with freshly cleaned and dried stencils or screens and is therefore ideally suited

for large-scale productions with several stencil printers.

The two-tank configuration with two independent circuits and ClosedLoop water reprocessing ensures short cycle times and

makes this system the perfect economic choice for the bulk cleaning of stencils..

The cleaning system can be operated with all common electronics cleaning supplies (detergents / chemistry, etc.)

which are approved by the manufacturer.

 Two tank system with two separate circuits

 Intelligent network connectivity for implementation in industry 4.0 smart factories

 Fully automatic 4step process: cleaning, MediumWipe

, rinsing, CWA

supercharger compression drying

 Vertical PTFE mounted rotor system with eight asynchronous spray rotors for thorough wetting (no blind spots)

 Short cycle times (approx. 4 min relative cleaning time per stencil / normal contamination) due to placing the cleaning

goods close to the spray rotors

 Water free operation possible with a suitable cleaning / rinsing detergent

 Process and service intervals PLC controlled, event issuing and software control via touch screen

 Safe installation close to the production line / screen printer possible; no special protection required

 EDGELESS Design and VARIccess

service access: maximum capacity, easy maintenance on a very small footprint

Cleans screens, stencils and PunpPrints from SMD paste,

SMD adhesive, soldering support substances, oil & dust

Capacity: 4 screens / stencils / carriers up to 940 x 800 x 50 mm

(37" x 31.5“ x 2")

Part number: 0905AQ9MV12

Fully automatic XXL fourfold screen / stencil cleaning system

with eightfold ASYNCHRO

stainless steel rotor configuration

M-Teck stencilsPumpPrintsStencilsScreens

AQUBE

MV9 QUAD

PolyPower

PowerSpray

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com

Key applications

Certifications:

This system in its basic version was certified for its energy and

water saving processing, for easy operability and for the standard

integration of comprehensive safety features.

All rights for changes reserved that lead to technical improvement. © kolb GmbH 2021

Most suitableOptional suitable Optional suitable Not suitable Not suitable

Cleaning (key process 1): From the cleaning tank (A) the cleaner liquid is sucked by a magnetically coupled pump unit and

routed with a controllable volume flow through a separate circuit into the PTFE mounted ASYNCHRO

stainless steel spray

rotors with patented PUSHFORCE

nozzles. Their geometry ensures a comprehensive and thorough cleaning, even in inac-

cessible and critical aereas. After the washing procedure, the valve switchover of the process chamber undocks the cleaning

circuit until the next process run.

MediumWipe

(key process 2): The remaining cleaner is blown off from the clean products and blown out of the cleaner cir-

cuit and recirculated into the cleaning tank before the valve switchover closes.

Rinsing with tap water (key process 3): From the rinsing tank (tank B / C), the water is pumped through the separate second

circuit into the spray rotors. Tap water has (compared to DI / DM water) the advantage of lower surface tension and thus

flushes also critical points as low standoffs more efficient.

MediumWipe

(key process 2): The remaining water is blown off from the products and blown out of the

cleaner circuit and recirculated into the rinsing tank.

Clear rinsing with DI / DM water (optional process): he DI / DM water is produced from tap water in an integrated

MB-cartridge and flushes conducting ions of the previous processes. This process is repeated automatically until the

remaining amount of ions falls below the programmed value.

MediumWipe

(key process 2): Blowing off and recirculating the remaining DI / DM water into the rinsing tank.

Drying (Key process 4): The purified products are dried with the patented CWA

(Compressed Warm Air) technology. The

built-in special compressor compresses the ambient air. At the same time it collects the kinetic energy (frictional heat) of the

paddle wheel in the unit, then presses the heated and compressed air into the rotor nozzles which were already used for

cleaning and rinsing. There it blows off (pressure) and evaporates (heat) the residual moisture. This method is energetically

and constructively highly efficient, as it uses the "waste heat" of the compressor rotation and the compressed air as driving

power for the rotors. In addition, a system equipped with CWA

technology requires no additional hardware and no external

compressed air connection for the MediumWipe

process.

Maintenance: The system has a VARIccess

maintenance access system with recessed, variable doors and removable

panels. In the maintenance area among others are the pump-out set, the optional re-dosage unit with space for a 25 liter

detergent and a 5 l additive container as well as the MB cartridge for DI / DM water processing. Tank levels as well as pressu-

re values and maintenance cycles are monitored by the PLC and displayed on the touch screen.

Page 2 of 6

Part number: 0905AQ9MV12

Fully automatic XXL fourfold screen / stencil cleaning system

with eightfold ASYNCHRO

stainless steel rotor configuration

11/21

AQUBE

MV9 QUAD

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com

Application overview

Assembled PCBs

Hybrids

Misprints

Stencils

Screens, PumpPrints

Misprints

Solder frames

Solder carriers

Solder masks

ESD Boxes

Containers

Magazines

Condensation traps

Filters

Steel sheets

Optional suitable applications can also be optimally realized with the appropriate options.

Main standard features

□ PowerSpray

technology bundle: magnetically coupled XXL-Power pump units (tank a, tank B/C), eightfold ASYNCHRO

volume-spray rotorsystem with low maintenance PTFE mounted stainless steel rotors with PUSHFORCE

nozzles,

"Option100" software program (100 freely selectable programs)

□ PolyPower

XL configuration with XL-Power pump unit

□ EATON Programmable Logic Controller (PLC) with module extension for special programming and technology extensions

□ Smart Factory ready: DNAccess

(standard) for remote control (see options) and traceability with retractable touch monitor

and integrated industrial PC (see options)

□ High resolution 10" (1,024 x 600 px) display with capacitive multi-touch and intuitive process view

□ Electrically driven large double-wall airlock door: transparent or process-related with internal pane made of stainless steel

□ Fourfold alternating LED status light bar integrated in the system frame

□ Fourfold slot insert

□ Full flow coarse filter (process chamber)

□ Fine filter for cleaning circuit

□ Sediment filter for cleaning tank (A)

□ MediumWipe

unit for further optimization of detergent and rinsing fluid use

□ CWA

-supercharger compression drying

□ ClosedLoop reprocessing of cleaning and rinsing fluids

□ HMA software and pre-equipping for HMA hardware (Heavy Metal Adsorber) for the cleaning circuit (see options)

□ Spare space for DI / DM water processing cartridge

□ Safety features: safety interlock on the process chamber door, overflow alarm for all tank sections, overheating protection for

all heating and drying elements, end switches for all motor-driven valves and drives, personnel protection insulation

□ VARIccess

service access with right and left-hinged side doors as well as unhinging possibility for side doors, front panel,

and rear supply rail

□ EDGELESS housing design. Doors, cover panels and hinges without edges, depot for traceability scanner and monitor in the

right side panel

□ Process sections made of electrolysis resistant elements

Page 3 of 6

Part number: 0905AQ9MV12

Fully automatic XXL fourfold screen / stencil cleaning system

with eightfold ASYNCHRO

stainless steel rotor configuration

11/21

AQUBE

MV9 QUAD

Made in Germany

CLEANING TECHNOLOGY

kolb Cleaning Technology GmbH ▪ Karl-Arnold-Str.12 ▪ D - 47877 Willich ▪ Phone: +49 (0) 2154 9479 - 38 ▪ Fax: +49 (0) 2154 9479 - 47 ▪ e-mail: info@kolb-ct.com ▪ www.kolb-ct.com