YRM20DL_EN.pdf

Ultr a-High-Eciency Dual-Lane Modular Mounter The 1-head solution has reached an ultimate stage. A dual-lane surface mounter delivering gr eat productivity, ﬂexibility and ability t o take on PCBs. YRM20DL Deliver h igh…

Ultra-High-Eciency Dual-Lane Modular Mounter

The 1-head solution has reached an ultimate stage. A dual-lane surface mounter delivering great productivity,

ﬂexibility and ability to take on PCBs.

YRM20DL

Deliver highest mounting quality due to new

Low-impact nozzle

Flexible dual-lane

production modes

High-accuracy placement

±15 µm

Highest output dual RM heads – up to

120,000 cph

Auto nozzle station

The nozzle is automatically

exchanged for ecient pro-

duction. The nozzle holder

can be exchanged with a

single touch, which makes

setup and maintenance

easy.

YRM20DL

Ultra-High-Eciency Dual-Lane Modular Mounter

W330 mm dual-lane

Produces large size PCBs of up to L810 × W330 mm in

dual-lane. Can increase PCBs to be picked up and

carriers transported, raising production eciency.

Takes on various types of production with super-

high eciency

Ensures super-high eciency for production of various

types, by combining parallel mounting and alternate

mounting, and

4-stage mounting

with the newly devel

oped dual-lane con-

veyor. Achieves high

productivity even

when production

type varies by lane.

Automatic push-up pin

exchange system

This automatically posi-

tions the push-up pins.

Using along with the auto-

matic program change-

over function drastically re

duces the workload during

production changeovers.

RM head/

HM head/

FM head

FEATURE 1

1-head solution provides broad-range production capability

FEATURE 2

Solution for variable-mix, variable-volume production

Super-high-speed rotary

RM head achieves 120,000 cph

Rotary head boosts mountability

of tiny components. This maintains

high-speed production since head

replacements are no longer needed.

This technology helps carry on the

1-head solution concept. This head

can handle components ranging

from super-

tiny 0201mm

components up

to medium-sized

odd-shaped

components of

12x12mm dimen

sions with heights

of 6.5mm.

Odd-shaped components

capable inline FM head

The ultra-wide-range head fully

handles components ranging

from super-tiny 03015mm chips

on up to ultra-large components

of 55x100mm and heights of

30mm. Force control is also avail-

able.

High-speed multi-purpose

inline HM head

The ﬂexible “all-round” head not

only has high-speed, but also has

the versatility essential for mount-

ing super-tiny 0201mm compo-

nents all the way up to large-size

components of 55x100mm and

heights up to 15mm.

3216

55 ×100 mm

□

12 mm

PGA

Card connectors

C-type connectors

Connectors

SOP

TSOP

QFP

CSP

Transistors

LED

BGA

Large QFP

A -C

03015

Components sizes

6.5

Components

height

0201

(Metric base)

Super-high-speed rotary RM head

High-speed multi-purpose

inline HM head

Odd-shaped components capable inline FM head

YRM20DL

Ultra-High-Eciency Dual-Lane Modular Mounter

FEATURE 3

High-accuracy mounting and steady production of micro components

FEATURE 4

High-eciency production with various features

FEATURE 5

Enhanced PCB transfer capacity

High-accuracy mounting level of ±15 μm (Cpk ≥ 1.0)

Machine vibration con-

trolled with a very rigid base

and adjustment accuracy

improved with Head Code

Max, achieving a high-

accuracy mounting level of

±15 μm.

Non-stop tray feeder eATS30

High-capacity tray feeder that can

store up to 30 pallets. Provides a

non-stop supply of tray compo-

nents, achieving non-stop pro-

duction. The lineup also includes

a 10-stage tray component feeder

“cATS10R”, with excellent space

savings and cost performance.

Auto-loading feeder

A simple task of cutting and

inserting a tape reduces the

load in the component sup-

ply work. Setting two reels

makes it possible to level

o the component supply

timing, minimizing the risk of

line stoppage due to failure

of component supply.

Steady pick-up and mounting

Multiple Accuracy Compensation System “MACS”

realises stable pick-up and mounting by recognizing

correction marks in the machine during production.

Stopper-less enhances odd-

shaped PCB clamp without

changing stopper position. No

damage to the PCB and chang-

ing conveyor direction on site is

available.

Low-impact mounting

Relative height of the mount-

ing surface and component

bottom controlled by mea-

suring PCB height to control

mounting height, which

minimizes impact on micro

components together with a

low static-loaded nozzle.

Nozzle and feeder maintenance warnings

Self-diagnosis

and self-

recovery func-

tions continu-

ously maintain

nozzles and

feeders in a

clean state for

continuous high-quality production.

Vision system further enhancing

component mounting quality

The side-view camera improves quality for mounting of

tiny components. Coplanarity checker can also be in

stalled as an option. All ImageTracer (option) saves every

component recogni

tion image, provid-

ing strong support

for analysis of the

mounting quality.

•

Correct nozzle eccentricity

•

Bung check

•

Nozzle air pressure check

•

Nozzle waste or chipping

Transfer capability

Weight: 3 kg (1 board)

Thickness 0.4–4.0 mm

PU-linked type clamp

Reduces transfer time

with PU and clamping

done simultaneously.

Stopper-less

Improves odd-shaped PCBs.

No damage to the PCBs.

PCB edge 3 mm

Minimizes clamping area.

ESD compliant

Compliant with ESD

standards. Anti-static belts

are used.

Low static-loaded

noaozle