YSi-SP_Ope_E.pdf
Y S i -SP EPKMN-197-0200 Operator’ s Manual 3D Solder Paste Inspection Machine
YS
i -SP
EPKMN-197-0200
Operator’s Manual
3D Solder Paste Inspection Machine
EPKMN-197-0200
General Contents
Safety instructions
CE marking i
Safety ii
1. Safety message and categories in this manual ii
2. Warning label format and mark description iii
2.1 Warning label format iii
2.2 Meaning of marks iii
3. Pasting Position of Warning Labels and Meaning of Labels iv
3.1 Pasting position of warning labels iv
3.2 Detail contents of warning labels vi
4. General Caution Items viii
4.1 Work qualification viii
4.2 Operation manual viii
4.3 Management system viii
4.4 Clothing and protective equipment viii
4.5 Emergency stop button viii
5. Other Caution Items ix
5.1 Caution on operation ix
5.2 Caution on maintenance ix
Chapter 1 Overview and maintenance of machine
1. Preface 1-1
2. About this manual 1-2
3. Before Use 1-3
3.1 Power supply specifications 1-3
3.2 Caution items when installing 1-3
3.3 Installation 1-4
3.3.1 Level adjustment 1-4
4. Machine Overview 1-5
4.1 Mechanical specification 1-5
4.2 System configuration 1-7
4.3 Name of each part 1-8
4.4 Work size which can be inspected by this machine 1-9
4.5 Conditions of work shape 1-9
4.6 Operating environment 1-9
4.7 Noise value 1-9
4.8 Transportation, storage environment 1-9
4.9 Rules for design reference 1-9
5. Temporary measure for PLC/UPS failure 1-10
5.1 Pass Mode of PLC 1-10
5.1.1 PLC switch panel 1-10
5.1.2 Adjustment of the conveyor width 1-11
5.1.3 Explanation of switches 1-11
5.1.4 Operational procedure of forced PASS mode 1-11
5.2 Disabling UPS 1-12
6. Maintenance 1-13
6.1 Daily inspection 1-13
6.1.1 Daily general inspection 1-13
6.1.2 Monthly inspection items and details of the inspection 1-13
6.2 Grease lubrication 1-14
6.3 Part replacement and adjustment 1-16
6.3.1 Replacement of the conveyor pulley 1-16
6.3.2 Replacement of the conveyor belt 1-18
6.4 Troubleshooting 1-19
Chapter 2 Operation
1. Configuration 2-1
1.1 Overall View 2-1
1.2 System configuration 2-2
1.3 Tower Light Display 2-3
1.4 Emergency Stop 2-3
2. Operation Procedure 2-4
2.1 Flow of Inspection 2-4
2.2 Operation of One Cycle 2-5
2.3 Starting the Inspection Machine 2-6
2.4 PCB Change 2-7
2.5 PCB Transfer 2-9
2.5.1 Loading the PCB 2-9
2.5.2 Unloading the PCB 2-9
2.6 Inspection 2-10
2.6.1 Standalone Inspection 2-11
2.6.2 Automatic Inspection 2-15
2.6.3 Pass Mode 2-16
2.7 Shutdown of Inspection Machine 2-17
3. Screen Configuration and Each Function 2-18
3.1 Screen Configuration 2-18
3.2 Inspection 2-19
3.3 PCB Change 2-22