av132_axial_inserter_brochure.pdf
High Speed Axial Lead Component Insertion Machine High speed insertion of 0.12 s/component, sequential component supply system and vertical automated feeder enable high productivity. * Values such as maximum speed may v…
High Speed Axial Lead Component Insertion Machine
High speed insertion of 0.12 s/component, sequential component supply system and
vertical automated feeder enable high productivity.
* Values such as maximum speed may vary depending on operating conditions.
* Please refer to the ‘‘Specification’’ booklet for details.
*1: On condition
*2: Compatible with 3-phase 220 / 380 / 400 / 420 / 480 V
*3: Excluding signal tower
*4: Only for main body
* It may not conform to Machinery Directive and EMC Directive in
case of optional configuration and custom-made specification.
Model No.NM-EJA5A, NM-EJA6A
Model ID
Model ID
Model No.
PCB dimensions
Max. speed
*1
No.of component inputs
Applicable
components
Insertion direction
Electric source
*2
Pneumatic source
Dimensions
PCB exchange time
Mass
*4
NM-EJA5A
L 50
mm
x W 50
mm
to L 508
mm
x W 381
mm
0.12 s/component
40 + JW (JW is optional)
Resistors1/8 W,1/6 W,1/4 W,1/2 W,
Jumper wire (tin-plated wire), Diodes,
Cylindrical ceramic capacitor
about 2.0 s
4 directions (0 °, 90 °, 180 °, 270 °)
3-phase AC 200 V, 3.5 kVA
0.5 MPa, 200 L/min (A.N.R.)
W 2 104
mm
x D 2 300
mm
x H 1 575
mm
*3
2 228 k
g
AV132
NM-EJA6A
L 50
mm
x W 50
mm
to L 508
mm
x W 381
mm
0.12 s/component
40 + 40 + JW (JW is optional)
Resistors1/8 W,1/6 W,1/4 W,1/2 W,
Jumper wire (tin-plated wire), Diodes,
Cylindrical ceramic capacitor
about 2.0 s
4 directions (0 °, 90 °, 180 °, 270 °)
3-phase AC 200 V, 3.5 kVA
0.5 MPa, 200 L/min (A.N.R.)
W 3 106
mm
x D 2 300
mm
x H 1 575
mm
*3
2 648 k
g
Model No.NM-EJA5A
AV132
Electronics Assembly System
catalog
2020
0.12 s / component high speed insertion
AV132
Model No.NM
-
EJA5A, NM
-
EJA6A
The high speed axial component insertion machine adopting sequential component supply system allow you to attain 0.12 s/ component and
transfer speed of 2 s/ board.
Highly efficient production
The fixed component feeder unit and the out-of-component detection feature allow you to replenish components beforehand for long-term non-stop operation.
The fixed component supply unit allow you to splice while running equipment.
The two-separate component supply unit offer selection of connection/preparation/exchange modes according to your production style. (80-type spec only)
Preparation in advance (component setup) or equipment operation during component change-over now became possible for attaining higher operation rate.
A full auto-recovery function is provided capable of handling insertion errors automatically for non-stop production for a long time.
High area productivity
Area of occupation reduced through compact component supply unit. (AV132 80-type is 92% vs.AV131 120-type and AV132 40-type is 90% vs.AV131 60-type)
Floor space saved and line of traffic minimized to achieve highly efficient production.
Enhanced reliability of component supply unit
Newly developed vertical automatic feeder enhanced stability of component supply with reduced footprint.
Operability enhancement*
The liquid crystal touch panel is employed for the control panel and easy
operation can be provided by the operation guidance indication.
Japanese, English or Chinese can be selected by one touch operation as the
language used for the screen displays.
The new controller can store up to 200 types of programs. Data can be input to
and output from high-capacity SD memory cards.
NC data of our conventional equipment (the AV to the AV131) can be used by the AV132.
Setup support functions that display the component layout of the component
supply unit on the screen are provided.
Maintenance support functions that display information of regular maintenance
time and operation content are provided.
Complete self-correction function ensures high reliability*
Complete self-offset function covering the entire surface of the PC board ensures accurate insertion.
Reduction of running cost
The AV132 has spare parts commonality with the AVK3 and AV131 such as service life expansion of the lead cutters by reversibilty.*
Carbide is employed for the insertion guides;prolonging their service life as a result.*
The transfer system,the XY table and the controller can be used in any one of the Insertion machine series.
The setup and maintenance operations are standardized.
Model ID
*AV131 commonality specification
Maintenance support function
Setup support function
Operation guidance indication
Enlargement function option*
Large-size PCB support option allows hole recognition and insertion up to PCB size of Max. 650 mm x 381 mm.
2 PCB transfer option can decrease PCB loading time by half and increase productivity.This is effective especially when insertion components are few.
AR-DCE (model No. NM-EJS4B) Data Creation & Editor System
AR-DCE programming software can edit and optimize the program offline without affecting the machine operations.
3-1-1 Inazu-cho, Toyonaka City, Osaka 561- 0854, Japan
TEL +81-6-6866-8675
FAX +81-6-6862-0422
Inquiries…
Safety Cautions
●Please read the User's Manual carefully to
familiarize yourself with safe and effective
usage procedures.
● To ensure safety when using this equipment, all work should be
performed according to that as stated in the supplied Operating
Instructions. Read your operating instruction manual thoroughly.
Panasonic Group products are built with the environment in mind.
●Changes in specifications and appearance may be made without notice for product improvement.
●Homepage
Panasonic Corporation
Process Automation Business Division
Ver.January 1, 2020
All data as of January 1, 2020
©
Panasonic Corporation 2020
panasonic.com/global/corporate/sustainability
Please check the homepage for the details.
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