Nordson_CaseStudy_506_Mobile Phone.pdf
SQ3000 ™ 3D A ut oma t ed Op tic al Inspection (A OI) Sys tem f or Mobile Phone Camer a Module Mobile Phone Camera Module Case S tudy Benet Summar y Fr om manual to fully automat ed and integr at ed, the SQ3000™ with un…
SQ3000
™
3D Automated Optical Inspection
(AOI) System for Mobile Phone Camera Module
Mobile Phone Camera Module Case Study
Benet Summary
From manual to fully automated and integrated, the SQ3000™
with unparalleled speed, accuracy and ease-of-use, revamped
our customer’s production cycle to help them gear up for mass
production and be competitive in their industry.
Challenge
Our customer needed to upgrade their inspection process for
varying mobile phone camera modules. The existing process
was costly and time consuming. Manual inspection was used to
closely monitor for solder joint quality, but proved ineective as
defects were not always detected by operators.
Due to ineiciencies across the board, this customer’s yields
were down and costs and operator investment were high.
Our customer needed a robust and exible solution to get
reliable data for a camera module that changes frequently
and contains increasingly shiny components. An automated
system would allow them to ramp up mass market production,
reduce operator costs, and promote a quality product to remain
competitive in their industry.
Solution
Implementing the SQ3000™ 3D Automated Optical Inspection
(AOI) allowed for a versatile solution that is easy to use and
provides consistent, accurate results at high speeds. The sensor,
soware and system all work together to completely automate
the full-line inspection process, with low mean time between
failures and a low-to-zero escape rate.
With this solution, our customer is able to meet their production
requirement for line cycle time — one SQ3000 is equivalent to, or
as fast as, six soldering machine’s cycle time and speed.
By implementing a full-line inspection process, our customer is
able to identify defects sooner in the process and pinpoint the
exact location of each defect for operator ease. The proprietary,
industry-leading, Multi-Reection Suppression (MRS) Sensor
Technology eectively inspects for module alignment, open/
short circuit, excessive solder, cold joint, burn mark and more.
The MRS sensor also inhibits reection-based distortions
that could cause measurement inaccuracies due to shiny
components.
This proprietary system evaluated at the best-in-class solution
with a high-quality user interface that helps our customers build
trust with their customers based on the commitment to the
highest quality. It oers a remarkably low escape rate, reduces
costs, improves yields and continues to create operational
eiciencies.
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Mobile Phone Camera Module Case Study
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