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3 What to do when .. . User Manual SIPLACE S-25 HM 3.13 Line engineer profile S oftware Version SR.503.xx 04/2002 US Edition 126 – Com ponents – Feed er modul es, etc. – Se tting up the statio n for a ne w prod uction ba…
User Manual SIPLACE S-25 HM 3 What to do when ...
Software Version SR.503.xx 04/2002 US Edition 3.12 Operator profile
125
3.12 Operator profile
The operating personnel are to be assigned the following tasks:
– Supplying the feeder module with sufficient components
– Checking to make sure that the right components are placed in the feeder modules
– Promptly refilling the components and splicing the tapes
– Checking to make sure that the components are in their correct pick-up positions (see
Fig. 3.9 - 2)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the quality of the PCBs
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the EGB regulations
– Avoiding errors (see sections 3.7.1).
– Noting error displays and messages on the station and notifying the line engineer, if necessary
– Carrying out the maintenance work specified in the User Manual
3.13 Line engineer profile
The line engineers should normally have attended the SIPLACE basic training course and are to be
assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with EGB regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Soldering paste
3 What to do when ... User Manual SIPLACE S-25 HM
3.13 Line engineer profile Software Version SR.503.xx 04/2002 US Edition
126
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the settings of the feeder modules
– Checking the management data
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups
User Manual SIPLACE S-25 HM 4 Component handling
Software Version SR.503.xx 04/2002 US Edition 4.1 General
127
4 Component handling
4.1 General
4.1.1 Feeders
The following feeders are currently available for supplying various component types to the place-
ment system: 4
– 8 mm SII feeder
– 3 x 8 mm S feeder
– 3 x 8 mm S feeder for 0201/0402 components
– 12/16 mm S feeder
– 12 mm S feeder for capacitors based on powdered metal, model C/D
– 12 mm S feeder for capacitors based on powdered metal, model E
– 24/32 mm S feeder
– 44 mm S feeder
– Linear vibratory feeder, type 3
– Bulk case feeder
– Surftape feeder
These feeders can be used to process the latest package forms of all components, such as bulk
cases, stick steel magazines and taped components. 4
The most important feature of the modular component feeding system is its great flexibility. For
example, the feeding intervals can be set on the feeder. The tape feeders can handle both paper
and blister tapes. In this way, just a small selection of feeders is sufficient for inserting a wide range
of component types. 4
The position detection (vision) system on the feeders enables the precise component pick-up po-
sition to be determined. The position is determined automatically whenever the feeder or compo-
nent table is changed. 4
Feeders can thus be changed quickly and easily, even by inexperienced personnel. 4
PLEASE NOTE 4
Detailed information on the feeders is contained in the component feederoperating instructions.4