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2 Operational Safety User Manual S IPLACE S-25 H M 2.4 Disabling the compressed air supply and discharging the pressure Software Version SR.503.xx 04/2002 US Edition 90 2.4 Disabling the compresse d air supply and di sch…

User Manual SIPLACE S-25 HM 2 Operational Safety

Software Version SR.503.xx 04/2002 US Edition 2.3 Residual voltages in the servo unit and discharge times

2.3.1 Operating voltages, residual voltages and discharge times after pressing

the emergency stop mushroom-head push-button

2.3.2 Residual voltages and discharge times after switching off at the main switch

CAUTION To avoid losing data, evaluate the following criteria before switching off your

automatic placement system (apart from in emergencies):

– Has the placement system finished transmitting machine, set-up and working data?

– Has the placement system finished processing the PCB?

– Has the placement system completed the run-up phase?

– Has the Windows NT operating system been shut down correctly? 2

Test socket 00X

measured at 007

(GND)

Voltage

in normal mode

Residual voltage

after emerg. stop

Discharge times

of electrolytic

capacitors at 12 VDC

001 70 VDC 10 VDC < 2 sec

002 30 VDC 30 VDC –

003 30 VDC < 12 VDC < 2 sec

004 24 VDC 24 VDC –

005 12 VDC 12 VDC –

006 5 VDC 5 VDC –

008 70 VDC 10 VDC < 2 sec

009 155 VDC 10 VDC < 1 sec

Tab. 2.3 - 1 Operating voltages, residual voltages and discharge times after pressing the emergency stop

mushroom-head push-button

Test socket 00X

measured at 007 (GND)

Residual voltage

when main switch is off

Discharge times of electrolytic

capacitors at 12 VDC

001 < 12 VDC < 2 sec

002 < 12 VDC < 2 sec

003 < 12 VDC < 2 sec

004 0 VDC –

005 0 VDC –

006 0 VDC –

008 < 12 VDC < 2 sec

009 < 12 VDC < 1 sec

Tab. 2.3 - 2 Residual voltages and discharge times after switching off at the main switch

2 Operational Safety User Manual SIPLACE S-25 HM

2.4 Disabling the compressed air supply and discharging the pressure Software Version SR.503.xx 04/2002 US Edition

2.4 Disabling the compressed air supply and discharg-

ing the pressure

The compressed air working pressure is set to 5.1 bar, although it may fluctuate between 5.0 and

5.3 bar. The position of the compressed air unit is indicated by item 5 in Fig. 2.4 - 1. The com-

pressed air supply to the machine can be interrupted using the shut-off valve (item 1 in

Fig. 2.4 - 1). 2

– You must remove the cover plate to use the shut-off valve.

– Turn the lever on the shut-off valve (item 1 in Fig. 2.4 - 1) from the vertical to the horizontal

position.

– Watch the working pressure gauge (item 2 in Fig. 2.4 - 1) and the pressure gauge for the com-

pressed air supply to the stopper (item 4 in Fig. 2.4 - 1). When the automatic placement system

is switched on, the pressure discharges to 0 bar within 1 minute.

Fig. 2.4 - 1 Compressed air unit on the automatic placement system

WARNING Never disconnect compressed air lines while they are pressurized. 2

(1) Shut-off valve lever in the CLOSED position

(2) Working pressure gauge

(3) Solenoid valve for venting the tape cutter during an emergency stop

(4) Pressure gauge for the PCB stopper working pressure

(5) Compressed air supply, gantry 2

(6) Compressed air supply, gantry 1

(7) Position of the compressed air unit

User Manual SIPLACE S-25 HM 2 Operational Safety

Software Version SR.503.xx 04/2002 US Edition 2.5 Energy state of the machine after switching off at the main switch

2.5 Energy state of the machine after switching off at

the main switch

DANGER

Automatic placement systems from the SIPLACE family are powered with 3 x 400 V or 3 x

208 VAC (U.S.A. version) ± 5 %, 50/60 Hz mains voltage. This means that parts of the system

carry potentially fatal voltages - even when switched off at the main switch. Death, serious injury

or considerable damage may result if these placement systems are handled incorrectly.

Always follow the applicable accident prevention and DIN regulations (particularly EN 60204,

part 1). The guards over the control and servo units must ONLY be opened by appropriately qual-

ified and trained personnel. 2

Fig. 2.5 - 1 Position of the control unit, servo unit, main switch, service socket and compr. air unit

1 Main switch Q1 2 Compressed air unit

3 Service socket 4 Servo unit

5 Control unit 6 Power supply for control unit

7 Measuring unit, servo unit

GND

007

001 002 003 004 005 006

008 009

70VDC/

10VDC

30VDC 24VDC 12VDC 5VDC

70VDC

155VDC/0VDC

30VDC

GND

+24V

-15V

+15V

-12V

+12V

+5V

Fail

un-

switched