JUKI_RX-6 - 第4页

维修调整要领书 2- 4 更换贴装头部分后的从新调整 .................................................................................................... 2- 37 3 贴装头周边部件 ............................................................................…

维修调整要领书

目

录

1 XY

装置

................................................................................................... 1-1

1-1 电磁标尺的更换 ............................................................................................................................ 1-1

1-1-1 X 轴磁尺的装贴位置 .............................................................................................................. 1-2

1-1-2 Y 轴磁尺的装贴位置 .............................................................................................................. 1-3

1-1-3 X 轴磁尺的间隙 ..................................................................................................................... 1-4

1-1-4 Y 轴磁尺的间隙 ..................................................................................................................... 1-4

1-2 限位传感器、接近传感器的更换 .................................................................................................. 1-5

1-2-1 X＋/－传感器、X 接近传感器的安装 .................................................................................... 1-5

1-2-2 Y＋/－传感器、Y 接近传感器的安装..................................................................................... 1-6

1-2-3 X 轴干渉传感器的更换 .......................................................................................................... 1-7

1-2-4 传感器动作确认 .................................................................................................................... 1-8

1-3 X 电动机的更换 ............................................................................................................................. 1-9

1-4 滚珠丝杠的更换 .......................................................................................................................... 1-11

1-4-1 卸下滚珠丝杠 ...................................................................................................................... 1-11

1-4-2 滚珠丝杠试装配 .................................................................................................................. 1-15

1-4-3 滚珠丝杠调整 ...................................................................................................................... 1-18

1-5 更换 XY 拖链电缆 ....................................................................................................................... 1-20

1-5-1 XY 拖链电缆组成 ................................................................................................................. 1-20

1-5-2 更换 .................................................................................................................................... 1-22

1-6 注油嘴 ......................................................................................................................................... 1-25

1-7 更换 XY 部后的从新调整 ............................................................................................................ 1-26

贴装头

.................................................................................................... 2-1

2-1 6 吸嘴贴装头 ................................................................................................................................. 2-1

2-1-1 6 吸嘴贴装头装置的更换 ....................................................................................................... 2-1

2-1-2 电动机的更换 ........................................................................................................................ 2-4

2-1-3 同步皮带的更换 .................................................................................................................... 2-6

2-1-4 LNC120 的更换 ..................................................................................................................... 2-7

2-1-5 贴装头提升气缸的更换 ......................................................................................................... 2-8

2-1-6 Z 滑动轴的更换 ................................................................................................................... 2-10

2-2 3 吸嘴贴装头 ............................................................................................................................... 2-11

2-2-1 3 吸嘴贴装头装置的更换 ..................................................................................................... 2-11

2-2-2 电动机的更换 ...................................................................................................................... 2-12

2-2-3 同步皮带的更换 .................................................................................................................. 2-15

2-2-4 LNC120 的更换 ................................................................................................................... 2-16

2-2-5 贴装头提升气缸的更换 ....................................................................................................... 2-18

2-2-6 Z 滑动轴的更换 ................................................................................................................... 2-20

2-2-7 θ 原点传感器的更换 ............................................................................................................ 2-21

2-2-8 EPV120 的更换 ................................................................................................................... 2-24

2-3 6 吸嘴贴装头（RX-6R） ............................................................................................................. 2-25

2-3-1 6 吸嘴贴装头装置（

RX-6R）的更换 ................................................................................... 2-25

2-3-2 电动机的更换 ...................................................................................................................... 2-26

2-3-3 同步皮带的更换 .................................................................................................................. 2-30

2-3-4 LNC120 的更换 ................................................................................................................... 2-31

2-3-5 贴装头提升气缸的更换 ....................................................................................................... 2-32

2-3-6 Z 滑动轴的更换 ................................................................................................................... 2-34

2-3-7 θ 原点传感器的更换 ............................................................................................................ 2-34

2-3-8 EPV120 的更换 ................................................................................................................... 2-36

维修调整要领书

2-4 更换贴装头部分后的从新调整 .................................................................................................... 2-37

贴装头周边部件

...................................................................................... 3-1

3-1 电磁阀零件的更换 ........................................................................................................................ 3-1

3-1-1 电磁阀的更换 ........................................................................................................................ 3-1

3-1-2 过滤器的更换 ........................................................................................................................ 3-2

3-1-3 大气开放用过滤器的更换 ..................................................................................................... 3-2

3-2 HMS 的更换 .................................................................................................................................. 3-3

3-2-1 HMS 头部的更换 ................................................................................................................... 3-3

3-2-2 HMS 高度调整 ....................................................................................................................... 3-3

3-3 贴装头基板的更换 ........................................................................................................................ 3-4

3-3-1 贴装头主基板的更换 ............................................................................................................. 3-4

3-3-2 伺服放大器基板的更换 ......................................................................................................... 3-5

4 OCC

组装

................................................................................................ 4-1

4-1 OCC 装配件更换 ........................................................................................................................... 4-1

4-2 CCD 摄像机、镜头组件的更换 ..................................................................................................... 4-2

4-3 OCC 同轴／角度照明基板组件的更换 .......................................................................................... 4-3

4-4 滤光镜的更换 ................................................................................................................................ 4-4

4-5 对焦调整 ....................................................................................................................................... 4-6

4-6 OCC 照明的光量调整 .................................................................................................................... 4-7

4-7 更换 OCC 部分后的从新调整 ....................................................................................................... 4-7

基板传送

................................................................................................. 5-1

5-1 传送皮带的更换 ............................................................................................................................ 5-1

5-2 传送皮带轮的更换 ........................................................................................................................ 5-2

5-2-1 传送皮带轮 A 组：E21117150A0 ......................................................................................... 5-2

5-2-2 传送皮带轮 B 组：E20897210A0 ........................................................................................ 5-2

5-3 L/R（基板传送）电动机的更换 ..................................................................................................... 5-3

5-4 AWC（基板宽度调整）电动机的更换 .......................................................................................... 5-5

5-5 正时皮带的更换 ............................................................................................................................ 5-6

5-5-1 传送宽度调整用牙轮皮带的更换 .......................................................................................... 5-6

5-5-2 传送带电动机正时皮带的更换 .............................................................................................. 5-7

5-5-3 传送宽度调整联动正时皮带的更换 ....................................................................................... 5-9

5-6 LEFT／RIGHT 传感器的更换 ..................................................................................................... 5-10

5-6-1 LEFT／RIGHT 传感器的更换.............................................................................................. 5-10

5-6-2 传感器的灵敏度调整 ........................................................................................................... 5-11

5-7 STOP 传感器的更换 ................................................................................................................... 5-12

5-7-1 前侧 STOP 传感器光纤的更换 ........................................................................................... 5-12

5-7-2 后侧 STOP 传感器光纤的更换 ........................................................................................... 5-14

5-7-3 光纤放大器的更换 .............................................................................................................. 5-15

5-8 BU 销检测传感器的更换 ............................................................................................................. 5-18

5-9 夹紧传感器的更换 ...................................................................................................................... 5-19

5-10 支承台原点传感器（BU 原点传感器）的更换 ......................................................................... 5-20

5-11 AWC 原点传感器的更换 ........................................................................................................... 5-21

5-12 支撑台电动机的更换（BU 台电动机的更换） ......................................................................... 5-22

5-12-1 转矩架组件和支撑台电动机的间隙 ................................................................................... 5-24

5-12-2 支撑台驱动用正时皮带的张力调整 ................................................................................... 5-25

5-12-3 支撑台的平面调整 ............................................................................................................ 5-26

5-12-4 从新取得支承台偏差 ......................................................................................................... 5-26

5-12-5 皮带支架组件间隙的从新调整 .......................................................................................... 5-27

维修调整要领书

5-13 支承制动器的更换 .................................................................................................................... 5-28

5-14 支承导向气缸的更换................................................................................................................. 5-29

5-15 传送流动方向的切换................................................................................................................. 5-30

5-15-1 传送方向的切换 ................................................................................................................ 5-30

5-15-2 换装 75mm 传送延长组件的操作顺序 .............................................................................. 5-30

5-15-3 换装 1 维条形码(150mm 传送延长)的操作顺序 ............................................................... 5-31

5-15-4 传送延长的设置 ................................................................................................................ 5-32

5-16 机械限动器的更换 .................................................................................................................... 5-33

5-16-1 限动器传感器的更换 ......................................................................................................... 5-33

5-16-2 限动器气缸的更换 ............................................................................................................ 5-34

5-16-3 变更传送方向时的限动器换装 .......................................................................................... 5-35

6 CAL

块

..................................................................................................... 6-1

6-1 LED 更换方法 ................................................................................................................................ 6-1

7 ATC ......................................................................................................... 7-1

7-1 气缸的更换 ................................................................................................................................... 7-1

7-2 调整传感器 ................................................................................................................................... 7-2

供料器台架・升降机

............................................................................... 8-1

8-1 供料器台架 ................................................................................................................................... 8-1

8-1-1 台架基板的更换 .................................................................................................................... 8-2

8-1-2 电源的更换 ........................................................................................................................... 8-3

8-1-3 FDC 更换 ............................................................................................................................... 8-4

8-1-4 准备工作用连接器的更换 ..................................................................................................... 8-5

8-1-5 继电器单元的更换(仅统一更换台车) .................................................................................... 8-6

8-1-6 台架连接器 A 的更换(仅统一更换台车) ................................................................................ 8-7

8-2 升降机 ........................................................................................................................................... 8-8

8-2-1 机械阀门的更换 .................................................................................................................... 8-8

8-2-2 台架上升气缸的更换 ............................................................................................................. 8-9

8-2-3 台架上升气缸速度控制器的调整 ........................................................................................ 8-10

8-2-4 选择器的更换 ...................................................................................................................... 8-11

8-2-5 台架连接器 B 的更换 .......................................................................................................... 8-11

切带机

.................................................................................................... 9-1

9-1 整体图 ........................................................................................................................................... 9-1

9-2 切带机主体的更换 ........................................................................................................................ 9-2

9-3 切带机刀刃的更换 ........................................................................................................................ 9-7

9-4 预压的确认方法 .......................................................................................................................... 9-13

供料器浮起传感器

.............................................................................. 10-1

10-1 配置 .......................................................................................................................................... 10-1

10-2 传感器的更换............................................................................................................................ 10-2

开关类

................................................................................................. 11-1

11-1 按钮开关的更换 ........................................................................................................................ 11-1

11-1-1 支撑架的前上右/后上左外罩的拆卸 .................................................................................. 11-1

11-1-2 按钮开关的更换 ................................................................................................................ 11-2

11-2 紧急停止开关的更换................................................................................................................. 11-3

11-3 外罩开关的更换 ........................................................................................................................ 11-4

11-4 安全护罩锁定气缸的更换 ......................................................................................................... 11-5

11-4-1 制动气缸的组装 ................................................................................................................ 11-5