JUKI_RX-6 - 第5页
维修调整要领书 5- 13 支承制动器的更换 .................................................................................................................... 5- 28 5- 14 支承导向气缸的更换 ..........................................................…
维修调整要领书
2-4 更换贴装头部分后的从新调整 .................................................................................................... 2-37
3
贴装头周边部件
...................................................................................... 3-1
3-1 电磁阀零件的更换 ........................................................................................................................ 3-1
3-1-1 电磁阀的更换 ........................................................................................................................ 3-1
3-1-2 过滤器的更换 ........................................................................................................................ 3-2
3-1-3 大气开放用过滤器的更换 ..................................................................................................... 3-2
3-2 HMS 的更换 .................................................................................................................................. 3-3
3-2-1 HMS 头部的更换 ................................................................................................................... 3-3
3-2-2 HMS 高度调整 ....................................................................................................................... 3-3
3-3 贴装头基板的更换 ........................................................................................................................ 3-4
3-3-1 贴装头主基板的更换 ............................................................................................................. 3-4
3-3-2 伺服放大器基板的更换 ......................................................................................................... 3-5
4 OCC
组装
................................................................................................ 4-1
4-1 OCC 装配件更换 ........................................................................................................................... 4-1
4-2 CCD 摄像机、镜头组件的更换 ..................................................................................................... 4-2
4-3 OCC 同轴／角度照明基板组件的更换 .......................................................................................... 4-3
4-4 滤光镜的更换 ................................................................................................................................ 4-4
4-5 对焦调整 ....................................................................................................................................... 4-6
4-6 OCC 照明的光量调整 .................................................................................................................... 4-7
4-7 更换 OCC 部分后的从新调整 ....................................................................................................... 4-7
5
基板传送
................................................................................................. 5-1
5-1 传送皮带的更换 ............................................................................................................................ 5-1
5-2 传送皮带轮的更换 ........................................................................................................................ 5-2
5-2-1 传送皮带轮 A 组：E21117150A0 ......................................................................................... 5-2
5-2-2 传送皮带轮 B 组：E20897210A0 ........................................................................................ 5-2
5-3 L/R（基板传送）电动机的更换 ..................................................................................................... 5-3
5-4 AWC（基板宽度调整）电动机的更换 .......................................................................................... 5-5
5-5 正时皮带的更换 ............................................................................................................................ 5-6
5-5-1 传送宽度调整用牙轮皮带的更换 .......................................................................................... 5-6
5-5-2 传送带电动机正时皮带的更换 .............................................................................................. 5-7
5-5-3 传送宽度调整联动正时皮带的更换 ....................................................................................... 5-9
5-6 LEFT／RIGHT 传感器的更换 ..................................................................................................... 5-10
5-6-1 LEFT／RIGHT 传感器的更换.............................................................................................. 5-10
5-6-2 传感器的灵敏度调整 ........................................................................................................... 5-11
5-7 STOP 传感器的更换 ................................................................................................................... 5-12
5-7-1 前侧 STOP 传感器光纤的更换 ........................................................................................... 5-12
5-7-2 后侧 STOP 传感器光纤的更换 ........................................................................................... 5-14
5-7-3 光纤放大器的更换 .............................................................................................................. 5-15
5-8 BU 销检测传感器的更换 ............................................................................................................. 5-18
5-9 夹紧传感器的更换 ...................................................................................................................... 5-19
5-10 支承台原点传感器（BU 原点传感器）的更换 ......................................................................... 5-20
5-11 AWC 原点传感器的更换 ........................................................................................................... 5-21
5-12 支撑台电动机的更换（BU 台电动机的更换） ......................................................................... 5-22
5-12-1 转矩架组件和支撑台电动机的间隙 ................................................................................... 5-24
5-12-2 支撑台驱动用正时皮带的张力调整 ................................................................................... 5-25
5-12-3 支撑台的平面调整 ............................................................................................................ 5-26
5-12-4 从新取得支承台偏差 ......................................................................................................... 5-26
5-12-5 皮带支架组件间隙的从新调整 .......................................................................................... 5-27
维修调整要领书
5-13 支承制动器的更换 .................................................................................................................... 5-28
5-14 支承导向气缸的更换................................................................................................................. 5-29
5-15 传送流动方向的切换................................................................................................................. 5-30
5-15-1 传送方向的切换 ................................................................................................................ 5-30
5-15-2 换装 75mm 传送延长组件的操作顺序 .............................................................................. 5-30
5-15-3 换装 1 维条形码(150mm 传送延长)的操作顺序 ............................................................... 5-31
5-15-4 传送延长的设置 ................................................................................................................ 5-32
5-16 机械限动器的更换 .................................................................................................................... 5-33
5-16-1 限动器传感器的更换 ......................................................................................................... 5-33
5-16-2 限动器气缸的更换 ............................................................................................................ 5-34
5-16-3 变更传送方向时的限动器换装 .......................................................................................... 5-35
6 CAL
块
..................................................................................................... 6-1
6-1 LED 更换方法 ................................................................................................................................ 6-1
7 ATC ......................................................................................................... 7-1
7-1 气缸的更换 ................................................................................................................................... 7-1
7-2 调整传感器 ................................................................................................................................... 7-2
8
供料器台架・升降机
............................................................................... 8-1
8-1 供料器台架 ................................................................................................................................... 8-1
8-1-1 台架基板的更换 .................................................................................................................... 8-2
8-1-2 电源的更换 ........................................................................................................................... 8-3
8-1-3 FDC 更换 ............................................................................................................................... 8-4
8-1-4 准备工作用连接器的更换 ..................................................................................................... 8-5
8-1-5 继电器单元的更换(仅统一更换台车) .................................................................................... 8-6
8-1-6 台架连接器 A 的更换(仅统一更换台车) ................................................................................ 8-7
8-2 升降机 ........................................................................................................................................... 8-8
8-2-1 机械阀门的更换 .................................................................................................................... 8-8
8-2-2 台架上升气缸的更换 ............................................................................................................. 8-9
8-2-3 台架上升气缸速度控制器的调整 ........................................................................................ 8-10
8-2-4 选择器的更换 ...................................................................................................................... 8-11
8-2-5 台架连接器 B 的更换 .......................................................................................................... 8-11
9
切带机
.................................................................................................... 9-1
9-1 整体图 ........................................................................................................................................... 9-1
9-2 切带机主体的更换 ........................................................................................................................ 9-2
9-3 切带机刀刃的更换 ........................................................................................................................ 9-7
9-4 预压的确认方法 .......................................................................................................................... 9-13
10
供料器浮起传感器
.............................................................................. 10-1
10-1 配置 .......................................................................................................................................... 10-1
10-2 传感器的更换............................................................................................................................ 10-2
11
开关类
................................................................................................. 11-1
11-1 按钮开关的更换 ........................................................................................................................ 11-1
11-1-1 支撑架的前上右/后上左外罩的拆卸 .................................................................................. 11-1
11-1-2 按钮开关的更换 ................................................................................................................ 11-2
11-2 紧急停止开关的更换................................................................................................................. 11-3
11-3 外罩开关的更换 ........................................................................................................................ 11-4
11-4 安全护罩锁定气缸的更换 ......................................................................................................... 11-5
11-4-1 制动气缸的组装 ................................................................................................................ 11-5
维修调整要领书
11-4-2 气缸制动器主体的安装 ..................................................................................................... 11-6
12
电气装置
............................................................................................. 12-1
12-1 电气装置部的布局 .................................................................................................................... 12-1
12-2 电气装置单元............................................................................................................................ 12-3
12-2-1 电气装置单元 (ST) ........................................................................................................... 12-3
12-2-2 电气装置单元 (EN) ........................................................................................................12-13
12-3 控制单元 .................................................................................................................................12-20
12-3-1 CPU BOARD (40123242) ...............................................................................................12-21
12-3-2 IO CONTROL PCB ASM (40128871) .............................................................................12-32
12-3-3 POSITION BOARD (40129648) .....................................................................................12-33
12-3-4 IP-X11 SET GEN ASM (40133294) ................................................................................12-34
12-3-5 RS232C BOARD [OP] (40129626) ................................................................................12-35
12-3-6 SUPERIMPOSE BOARD (40129641) ............................................................................12-36
12-4 ATX 电源 .................................................................................................................................12-37
12-5 电池单元 .................................................................................................................................12-38
12-6 XY 驱动器单元 ........................................................................................................................12-39
12-6-1 XY 单元的构成 ................................................................................................................12-39
12-6-2 更换 XY 驱动器后的调整项目 .........................................................................................12-40
12-6-3 XY 伺服放大器的显示 .....................................................................................................12-40
12-7 Z/θ 单元 ...................................................................................................................................12-41
12-7-1 6 吸嘴 Head 的构成 .........................................................................................................12-42
12-7-2 3 吸嘴 Head 的构成
.........................................................................................................12-42
12-8 传送单元 .................................................................................................................................12-44
12-8-1 传送单元的构成 ..............................................................................................................12-44
12-8-2 CONVEYOR 基板与传感器的连接 ..................................................................................12-45
12-8-3 传送马达的连接 ..............................................................................................................12-46
12-8-4 其他传感器/电磁阀/束线组列表 ......................................................................................12-47
12-8-5 CONVEYOR PCB ASM (40128875) ..............................................................................12-48
12-8-6 步进马达驱动器的调整 ...................................................................................................12-49
12-9 SAFETY PCB ASM (40128872) .............................................................................................12-52
12-10 Head 单元 .............................................................................................................................12-54
12-10-1 HEAD MAIN PCB ASM (40128873) .............................................................................12-54
12-10-2 HEAD RELAY PCB ASM (40128874) ..........................................................................12-55
12-11 E BANK RELAY PCB ASM (40128876) ..............................................................................12-56
12-11-1 基板外观 .......................................................................................................................12-56
12-11-2 SW 的设定 .....................................................................................................................12-56
12-11-3 可调电阻的调整 ............................................................................................................12-56
12-12 其他 ......................................................................................................................................12-57
12-12-1 LIGHT CONTROL PCB ASM (40132991) ....................................................................12-57
12-12-2 COPLA CPU BOARD [OP] (40123242) .......................................................................12-58
12-12-3 COPLA CPU BACK BOARD [OP] (40132990) ............................................................12-59
12-12-4 COPLA MONITOR SWITCH BOARD [OP] (40097434) ..............................................12-59
12-12-5 更换过滤器滤芯 ............................................................................................................12-60
12-12-6 更换真空泵配件 ............................................................................................................12-61
12-13 双轨传送单元 .......................................................................................................................12-69
12-13-1 双轨传送单元的构成 .....................................................................................................12-69
12-13-2 CONVEYOR 接基板与传感器的连接 ............................................................................12-71
12-13-3 传送马达的连接 ............................................................................................................12-73
12-13-4 其他传感器/电磁阀/束线组列表 ....................................................................................12-74
12-13-5 CONVEYOR PCB ASM (40128875) ............................................................................12-76
12-13-6 步进马达驱动器的调整 .................................................................................................12-76