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PS288 Owner’s Manual 5—1 Chapter 5 5 Maintenance Perform the maintenance procedures de scribed in this chapter to opti mize uninterrupted operation of yo ur PS288 and to minimize operational malfunc- tions. Refer to the …

System Theory • Laser Marking System

PS288 Owner’s Manual 4—11

• Only one of the marking positions is used. Because the tape output sys-

tem is attached to the Option Bay that houses the laser marking system,

both marking positions cannot be effectively used.

• A shutter system covers the device before the laser is activated. This

blocks any direct or stray laser radiation from harming personnel or

equipment. Safety interlocks on the laser shutter prevent the laser from

being activated while the shutter is still in the open position.

WARNING: Blindness hazard! Always wear eye protection when

the laser safety shields are open, such as during service. Direct or

diffuse laser radiation can damage eyes. Goggles must block

10.6 µm laser radiation. Goggles protect against scattered energy

but not against direct viewing of the laser beam or reflections

from metallic surfaces.

WARNING: Serious burn hazard! Direct or diffuse laser radia-

tion can cause serious burns. Keep hands and other parts of the

body out of the path of the laser bean when servicing.

A fume extractor removes toxic fumes and particulate matter from the mark-

ing area. It is automatically switched on when using the laser marking stage

and should never be bypassed.

WARNING: Laser marking generates vapors, fumes, and parti-

cles that may be noxious, toxic, or even fatal. The fume extractor

is required for use with the laser marking option and must not be

disabled. Analysis of filter contents obtained following marking a

representative variety of devices has revealed a sufficient level of

hazardous materials, such as antimony and other heavy metals, to

require that the filter be treated as hazardous waste. Filters must

be disposed of in accordance with government hazardous waste

regulations.

PS288 Owner’s Manual 5—1

Chapter

5 Maintenance

Perform the maintenance procedures described in this chapter to optimize

uninterrupted operation of your PS288 and to minimize operational malfunc-

tions. Refer to the manuals that came with your system options for additional

maintenance procedures.

NOTE: Only individuals trained on these procedures by Data I/O

or its representatives are qualified to perform maintenance on the

PS288.

Preventive

Maintenance

This section describes the preventive maintenance schedule for the PS288.

WARNING: Blindness hazard! Always wear eye protection when

the laser safety shields are open, such as during service. Direct or

diffuse laser radiation can damage eyes. Goggles must block

10.6 µm, laser radiation. Goggles are designed to protect against

scattered energy, but not against direct viewing of the laser beam

or reflections from other surfaces.

WARNING: Serious burn hazard! Enclose the laser beam path

during service. Direct or diffuse laser radiation can seriously

burn.

WARNING: Electrocution hazard! Turn off the main power

switch before removing any panels. Servicing the PS288 involves

a significant risk of electric shock.

WARNING: The high speed and force behind a moving gantry

can cause serious bodily injury to anyone working inside the work

envelope. Moving the PNP head must be the responsibility of only

one qualified individual. All other personnel near the system must

stay clear of the work envelope while the gantry is moving.

Maintenance • Preventive Maintenance

5—2 PS288 Owner’s Manual

The information in this section is organized as follows:

• Interval Table on page 5-2

• Materials on page 5-3

• Procedures Performed Every Day on page 5-4

• Procedures Performed Every Week on page 5-4

• Procedures Performed Every Month on page 5-5

• Procedures Performed Every Three Months on page 5-12

• Procedures Performed Every Six Months on page 5-15

• Procedures Performed Once a Year on page 5-23

Interval Table

The recommended intervals in the table below are based on the system pro-

cessing 100,000 devices per month. Information about these procedures and

intervals can be found on the pages referenced in the Page column.

Interval Component Action Page

Every

Day

Sockets Clean with dry compressed air. Check for wear;

replace if necessary.

5-4

Input air pressure Verify input air pressure is 620-827 kiloPascals

(90-120 PSI).

1-2

Every

Week

General system Clean tops of modules, especially the clamp area, and

all areas in work envelope with a clean brush or dry

compressed air.

5-4

Vision camera lens Clean with dry compressed air, lens cleaning tissue,

and isopropyl alcohol.

5-4

Device probe tip on PNP head, on

tape output PNP head (if installed),

and on shuttle pedestals (if

installed)

Clean and inspect tips to make certain they can create

a good vacuum seal on the device. Replace if probe

tip is worn, cut, or damaged.

5-4

Automatic tray feeder (if installed) Check feeder and conveyor belts. Clean; replace if

necessary.

5-5

Every

Month

Input air filter Check; clean and replace if necessary. Drain excess

fluid.

5-5

Shuttle assembly Clean shuttle assembly. 5-5

Shuttle assembly Adjust tension on shuttle belt. 5-6

Laser housing Clean housing to remove laser marking dust. 5-7

Laser marker fume extractor Replace the pre-filter if marking regularly. 5-8

Laser marker shuttle assembly Clean. 5-9

PNP head vacuum filter and silencer Check; replace if necessary. 5-11

Automatic tray feeder (if installed) Clean system. Check pinch roller; replace if

necessary.

5-12