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Maintenance • Preventive Maintenance 5—4 PS288 Owner’s Manual Procedures Performed Every Day Clean and Check the Sockets on the Socket Module 1. Use clean, dry compressed air to remove dirt from the sockets. 2. Check the…

Maintenance • Preventive Maintenance

PS288 Owner’s Manual 5—3

Materials

To perform preventive maintenance procedures on the PS288, you need the

following materials:

• Grease gun (THK MG70 with AFB grease or equivalent)

• Lens cleaning paper

• Isopropyl alcohol

• Antistatic cleaner

• Silicone lubrication spray

• Tri-Flow lubricant (Data I/O part number

560-3300-901)

• Dry compressed air

• Safety goggles

• Disposable protective gloves

• SAE and metric hex head wrenches and Allen wrenches

• Shop vacuum cleaner

• Diagnostic adapter board

WARNING: Always wear protective eye goggles when you clean

with pressurized air. Pressurized air blown directly on the eye or

debris blown into the eyes could cause permanent eye damage.

Every

3 months

Shuttle belt Replace if worn; adjust if loose. 5-12

PNP head motor amps Check connections; tighten if necessary. 5-12

Gantry servo motor amps Check connections; tighten if necessary. 5-13

Gantry mounting bolts Check; tighten if necessary. 5-14

Tray-present sensors Check; tighten and reset if necessary. 5-15

Every

6 months

PNP head and PNP gantry wiring

harnesses

Check; tighten if necessary. 5-15

Flexible cables Clean and check; tighten if necessary. 5-16

Vision camera Check mounting bolts; tighten if necessary. 5-18

Laser marker fume extractor Replace the pre-filter and pleated filter if marking

regularly.

5-18

Laser Computer Replace Laser Computer air filter. 5-22

Once a

Ye ar

Gantry lead screws Once a year, or whenever the gantries become

noisier, clean and lubricate

5-23

Laser marker fume extractor Replace all filters. 5-24

FlashCORE programmers

Calibrate voltages within the FlashCORE

programmers.

5-27

Interval Component Action Page

Maintenance • Preventive Maintenance

5—4 PS288 Owner’s Manual

Procedures Performed Every Day

Clean and Check the Sockets on the Socket Module

1. Use clean, dry compressed air to remove dirt from the sockets.

2. Check the sockets for wear and replace if necessary.

NOTE: The socket replacement cycle depends upon the type of

socket used and the socket manufacturer. For the most current

replacement guidelines, refer to the documentation shipped with

your sockets.

Procedures Performed Every Week

Clean the General System

General cleaning should be performed on a weekly basis. General cleaning

includes but is not limited to the following:

1. Remove all dropped devices, debris, and other manufacturing materials

from all working areas.

2. Remove all devices and manufacturing materials that may have fallen

inside the system.

3. Use dry compressed air to remove all dust and debris from the table

surface, under the machine, and from all other visible areas.

4. Dust the safety shields, inside and outside, with an antistatic cleaner.

5. Wipe the top and side skins to remove grease, fingerprints, and dust.

6. Dust the top surfaces of the input/output modules.

Clean the Vision Camera Lens

1. Dry compressed air—

Use dry compressed air to remove all dust and other foreign material

from the camera lens.

2. Lens cleaning tissue—

Clean the lens using a lens cleaning tissue dampened with isopropyl

alcohol if required.

Check the Device Probe Tips

A worn or damaged probe tip on the PNP head or the tape output PNP head

(if installed) will cause dropped devices and placement problems.

1. Check device probe tip—

1a) Check the device probe tip for cracks or tears in the rubber.

1b) If necessary, replace with a probe tip of the same size.

2. Verify vacuum on new probe tip—

2a) From the Setup window, click System.

2b) Click Gantry to open the Gantry window.

2c) Click the Vacuum switch to ON.

2d) Place a device on the probe tip.

2e) If the vacuum does not firmly hold the device, replace the probe tip

with a probe tip of the same size.

Maintenance • Preventive Maintenance

PS288 Owner’s Manual 5—5

Check Automatic Tray Feeder

1. Feeder—

1a) Check the automatic tray feeder for damaged or broken parts.

1b) Contact Data I/O Customer Support if you find damaged or broken

parts.

2. Conveyor belts—

2a) Check the orange conveyor belts for dirt, nicks, or other signs of dam-

age.

2b) If the conveyor belts are dirty, clean with dry compressed air or wipe

with a dry, lint-free cloth.

Procedures Performed Every Month

Clean the Input Air Filter and Assembly

1. Disconnect the input factory air line from the input air filter assembly.

2. Remove the air contamination collection bowl.

3. Check the collection bowl and input air filter for dirt, oil, or water.

Clean as necessary.

4. Reconnect the collection bowl and air filter.

5. Reconnect the air line.

6. Restore air pressure to the PS288.

Clean the Shuttle Assembly

1. Prepare the system—

1a) Verify that the PS288 is shut down and the main power switch is in the

OFF position.

1b) Remove the upper left Option Bay panel. Figure 5-1 shows the panel

removed and the shuttle transfer assembly is visible.

Figure 5-1—Upper left Option Bay panel removed

2. Clean—

Clean the shuttle track using isopropyl alcohol.

3. Lubricate—

Use Tri-Flow lubricant to lubricate the bearing block and shuttle track.