PS288_OwnersMnl_PriorTo2009 - 第4页

Table of Contents 2 • Set Up Making the Necessary Connections 2-1 Pneumatic Input and Controls 2-2 Electrical Input 2-3 Applying Power for the First Time 2-4 Setting Up Static Tray Input/Output 2-5 (Optional) Setting Up …

Table of Contents

• Preface

Contacting Data I/O -i

World Wide Web -i

E-mail -i

Telephone -i

Data I/O Customer Support -ii

Worldwide -ii

China -ii

Hong Kong -ii

Germany -ii

Other Countries -ii

Warranty Information -ii

Repair Service -iii

User or Address Change -iii

About This Manual -iv

Warnings, Cautions, and Safety Symbols -iv

1 • Introduction

System Description 1-1

Specifications 1-2

Terms Used to Indicate Direction 1-2

Four Basic Operations 1-3

Subassemblies 1-3

Input/Output Options and Combinations 1-9

Safety Systems 1-9

Software and User Interface Components 1-10

TaskLink Interface 1-11

AH500 Interface 1-12

Laser Interface 1-15

Required Facilities for Operation 1-15

Precautions for Safe Operation 1-15

Laser Safety 1-16

Laser Specifications 1-17

Laser Safety Interlocks 1-18

Laser Safety Labels 1-20

Disposal of Laser Vacuum Filters 1-21

Laser Vacuum Filter Replacement Intervals 1-21

Determining Filter Contents 1-21

Filter Handling and Storage 1-22

Room Ventilation 1-22

Electrostatic Discharge (ESD) Precautions 1-23

Handling Devices Safely 1-23

Table of Contents

2 • Set Up

Making the Necessary Connections 2-1

Pneumatic Input and Controls 2-2

Electrical Input 2-3

Applying Power for the First Time 2-4

Setting Up Static Tray Input/Output 2-5

(Optional) Setting Up the Automatic Tray Feeder 2-7

(Optional) Setting Up the Tube Input and Tube Output Modules 2-7

(Optional) Setting Up the Tape Input Feeder 2-10

(Optional) Setting Up the Tape Output System 2-14

(Optional) Setting Up the Label Printing System 2-24

(Optional) Setting Up the Laser Marking System 2-26

3 • Operation

Operator Functions 3-1

Check System Readiness 3-2

Switch On System Power 3-2

Start TaskLink and Load Job 3-2

Configure Input/Output Settings 3-4

Verify Job Information 3-6

Prepare Input/Output Modules 3-8

Run a Job 3-9

Stop the System 3-10

Shut Down the System 3-12

Monitor the Light Tower 3-13

Troubleshoot Programmer Problems 3-13

(Optional) Preselect the Programmers 3-15

(Optional) Change a Socket Adapter 3-17

(Optional) Operate the TF20 Automatic Tray Feeder 3-18

(Optional) Operate the TF30 Automatic Tray Feeder 3-19

Administrator Functions 3-20

Create a Task Using TaskLink 3-20

Teach the Reference Vision File 3-21

Teach the Package File 3-33

Monitor Statistics 3-48

Maximize Programming Yields 3-51

Monitor Daily Operation Logs 3-53

(Optional) Create a Data File from a Master Device 3-54

(Optional) Create a Laser Marking File 3-55

(Optional) Create a Label Printer File 3-63

4 • System Theory

Main Power System 4-1

Circuit Breakers 4-1

I/O Controller 4-1

FlashCORE Programmer 4-2

CPU - PowerPC Controller Board (RPX-Lite) 4-3

Waveform Board 4-3

Backplane Board 4-3

Socket Adapter Board 4-3

Table of Contents

Computer System 4-4

Handler Computer 4-4

User Interface System 4-5

Touch Screen Monitor 4-5

Keyboard and Touchpad 4-5

Light Tower 4-5

Safety Systems 4-5

Emergency Stop and Safety Shield Interlocks 4-5

Pick And Place System 4-6

Gantry System 4-6

Pick And Place Head 4-6

Socket Actuator 4-7

Vision System 4-7

Input and Output Modules 4-8

Tube Input and Output 4-8

Tape Input and Output 4-8

Tray Input and Output 4-9

Label Marking System 4-9

Laser Marking System 4-10

5 • Maintenance

Preventive Maintenance 5-1

Interval Table 5-2

Materials 5-3

Procedures Performed Every Day 5-4

Procedures Performed Every Week 5-4

Procedures Performed Every Month 5-5

Procedures Performed Every Three Months 5-12

Procedures Performed Every Six Months 5-15

Procedures Performed Once a Year 5-23

Laser Computer 5-29

Handler Computer 5-29

Installing AH500 Updates 5-29

Adjustments, Calibrations, and Functional Tests 5-29

Adjusting the Vacuum Sensors 5-30

Adjusting the Blow-Off Pressure 5-36

Adjusting the Socket Actuator Air Pressure 5-37

Adjusting the Socket Actuator Sensors 5-37

Calibrating FlashCORE Programmers 5-41

Calibrating the Vision System 5-41

Replacing Major Assemblies 5-50

Replacing the Pick And Place Head 5-51

Replacing FlashCORE Quad or FlashCORE Assemblies 5-53

Fixing Failures 5-55

Tube Input and Output Problems 5-55

Programmer Errors 5-56

I/O Controller Problems 5-58

Air Pressure Problems 5-59

Servo Motor Problems 5-59