PS288_OwnersMnl_PriorTo2009 - 第79页

Operation • Operat or Functions PS288 Owner’s Manual 3—19 capacity , the TF20 automatically goes to an inhibit condition and signals that it is full (blue LED o n and flashing). It is best if you unload the TF20 at this …

Operation • Operator Functions

3—18 PS288 Owner’s Manual

(Optional) Operate the TF20 Automatic Tray Feeder

As an option, the PS288 can be configured with an automatic tray feeder

(either the TF20 or the TF30). Basic operation of the TF20 automatic tray

feeder is described here. For more detailed information, see the TF20 Tray

Feeder Instruction Manual that came with your system.

1. Starting—

Plug the TF20 power cable into the PS288. The TF20 automatically

initializes. If the TF20 detects a tray on the conveyor, it moves the tray

to the pick/place position inside the PS288 work envelope and clamps

it in place. Otherwise there is no conveyor motion.

2. Check operator indicators—

• Check the Thick/Thin switch. This switch prepares the TF20 to operate

with JEDEC trays of the correct thickness. Verify that the switch cor-

rectly matches the type of JEDEC trays used.

NOTE: If the Thick/Thin switch is set incorrectly, the feeding mech-

anism will jam and cause an error condition (orange LED on and

flashing).

• If the blue LED (indicating Full/Empty) is on and not flashing, the

lower input elevator is out of trays. Open the tray access door and place

one or more trays in the lower input stack. Close the door. The elevator

automatically begins to move up to a normal run position.

• If the blue LED is on and flashing, the TF20 is full of trays. Remove

the trays from the upper output stack.

• If the yellow LED is on and not flashing (indicating an inhibit condi-

tion), close the elevator access door.

3. Loading trays—

The TF20 can be reloaded with trays at any time. When the last tray is

moved to the pick/place position, the lower input stack is empty and the blue

LED turns on without flashing. The TF20 is in an empty condition. The ele-

vator then drives down to its lower limit. It is best to reload the TF20 at this

time or sooner.

If you do not reload the TF20 and the PS288 continues to operate, the last

tray is returned to the upper output stack. The TF20 automatically goes to an

inhibit condition.

3a) If the TF20 is not empty, press the Elevator Down button. The TF20

automatically goes to an inhibit mode, and the elevator begins driving

down toward its lower limit.

3b) Open the elevator access door and insert one or more trays.

3c) Close the elevator door and the elevator begins moving up to a normal

run position.Once the elevator has reached the normal run position, the

TF20 automatically leaves the inhibit mode.

4. Unloading trays—

The TF20 can be unloaded at any time with little or no interruption to the

operation of the PS288. When the upper output stack reaches its maximum

Operation • Operator Functions

PS288 Owner’s Manual 3—19

capacity, the TF20 automatically goes to an inhibit condition and signals that

it is full (blue LED on and flashing). It is best if you unload the TF20 at this

time or sooner.

If the you do not unload the TF20 and the PS288 continues to operate, the

TF20 does not accept any further manual or automatic tray exchange

requests and goes to idle mode.

4a) If the blue LED is not flashing, the upper output stack has room to

accept more trays. Before you remove the trays, press the Inhibit but-

ton. Remove the trays.

NOTE: Before removing trays, press the Inhibit button and wait to

see the yellow LED. The inhibit mode prevents the TF20 from

cycling a tray while you are removing trays.

4b) If the blue LED is flashing, remove the trays. Once the trays have been

removed, press the Inhibit button to resume normal operation.

For more detailed information, see the TF20 Tray Feeder Instruction Manual

that came with your system.

(Optional) Operate the TF30 Automatic Tray Feeder

To operate the TF30 automatic tray feeder:

1. AH500—

Apply power to the TF30 automatic tray feeder by invoking AH500

and clicking Run on the Setup window.

2. Elevator—

2a) On the TF30 control panel, press the ENABLE and START buttons

simultaneously. The elevator comes to the top.

2b) Press the ENABLE and START buttons simultaneously again. The ele-

vator comes to the loading position.

3. Load magazine—

3a) Open the TF30 door and place the loaded magazine inside. Make sure

the arrows on the magazine point toward the PS288.

3b) Close the door and press the ENABLE and START buttons.

3c) Press the ENABLE and START buttons again until the magazine is all

the way down to the first position.

NOTE: If you want to bring the magazine back up again, you must

press the STOP button first. Then press ENABLE and START again.

Change the magazine when the empty light illuminates. To run the TF30 in

continuous mode, make sure the top tray slot in the magazine is empty. If

you use the STOP button, make sure the tray is back in the magazine.

Operation • Administrator Functions

3—20 PS288 Owner’s Manual

For more detailed information, see the TF30 Tray Feeder Instruction Manual

that came with your system.

Administrator

Functions

Administrators are responsible for several functions not performed by opera-

tors. In addition to general service and preventive maintenance, administra-

tors would likely perform these functions:

• “Create a Task Using TaskLink” on page 3-20

• “Teach the Reference Vision File” on page 3-21

• “Teach the Package File” on page 3-33

• “Monitor Statistics” on page 3-48

• “Maximize Programming Yields” on page 3-51

• “Monitor Daily Operation Logs” on page 3-53

• “(Optional) Create a Data File from a Master Device” on page 3-54

• “(Optional) Create a Laser Marking File” on page 3-55

• “(Optional) Create a Label Printer File” on page 3-63

Each of these functions will be discussed in this section.

Create a Task Using TaskLink

"Task" is the TaskLink term for a set of instructions to complete a program-

ming Job. Tasks, which are stored in a Task database file (*.TSK), contain all

the information necessary for programming and testing one or more devices

with a particular data pattern. Information contained in a Task includes:

• Device settings - Specific device or a list for operator selection

• Data settings - PC file name

• System settings - Package file name and reference vision file name

• Process settings - Continuity check, electronic ID check, blank check,

erase, verify, program and mark device

NOTE: Once a Task is selected and a Pass Limit is set, the Task is

referred to as a Job to run on PS288.

In addition to containing all device-specific settings, a Task references three

files:

• reference vision file (vision.prj) The reference vision file contains

camera data required to compensate for minor inaccuracies. A refer-

ence vision file template (Vision Template.prj) is included with the

AH500 software. For instructions on how to fill the values for the refer-

ence vision file, see “Teach the Reference Vision File” on page 3-21.

• package file (package.txt) The package file is a text file containing cal-

ibration information that the PNP head uses to properly pick and place

devices. A package file template (PackageTemplate.txt) is included

with the AH500 software. For instructions on how to fill the values for

the package file, see “Teach the Package File” on page 3-33.

• data file (*.hex or *.bin, for example) The data file contains all the

data that will be programmed into the devices.

Options to add, remove, and edit Tasks are found in TaskLink’s Task/Kit

Manager window. Tasks are displayed in the Run Task/Kit window. For

complete instructions on how to create a Task, see TaskLink online Help.