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Operation • Administrato r Functions 3—20 PS288 Owner’s Manual For more detailed i nformation, see th e TF30 T ray Feeder Instruction Manual that came with your system. Administrator Functions Administrators are responsi…

Operation • Operator Functions

PS288 Owner’s Manual 3—19

capacity, the TF20 automatically goes to an inhibit condition and signals that

it is full (blue LED on and flashing). It is best if you unload the TF20 at this

time or sooner.

If the you do not unload the TF20 and the PS288 continues to operate, the

TF20 does not accept any further manual or automatic tray exchange

requests and goes to idle mode.

4a) If the blue LED is not flashing, the upper output stack has room to

accept more trays. Before you remove the trays, press the Inhibit but-

ton. Remove the trays.

NOTE: Before removing trays, press the Inhibit button and wait to

see the yellow LED. The inhibit mode prevents the TF20 from

cycling a tray while you are removing trays.

4b) If the blue LED is flashing, remove the trays. Once the trays have been

removed, press the Inhibit button to resume normal operation.

For more detailed information, see the TF20 Tray Feeder Instruction Manual

that came with your system.

(Optional) Operate the TF30 Automatic Tray Feeder

To operate the TF30 automatic tray feeder:

1. AH500—

Apply power to the TF30 automatic tray feeder by invoking AH500

and clicking Run on the Setup window.

2. Elevator—

2a) On the TF30 control panel, press the ENABLE and START buttons

simultaneously. The elevator comes to the top.

2b) Press the ENABLE and START buttons simultaneously again. The ele-

vator comes to the loading position.

3. Load magazine—

3a) Open the TF30 door and place the loaded magazine inside. Make sure

the arrows on the magazine point toward the PS288.

3b) Close the door and press the ENABLE and START buttons.

3c) Press the ENABLE and START buttons again until the magazine is all

the way down to the first position.

NOTE: If you want to bring the magazine back up again, you must

press the STOP button first. Then press ENABLE and START again.

Change the magazine when the empty light illuminates. To run the TF30 in

continuous mode, make sure the top tray slot in the magazine is empty. If

you use the STOP button, make sure the tray is back in the magazine.

Operation • Administrator Functions

3—20 PS288 Owner’s Manual

For more detailed information, see the TF30 Tray Feeder Instruction Manual

that came with your system.

Administrator

Functions

Administrators are responsible for several functions not performed by opera-

tors. In addition to general service and preventive maintenance, administra-

tors would likely perform these functions:

• “Create a Task Using TaskLink” on page 3-20

• “Teach the Reference Vision File” on page 3-21

• “Teach the Package File” on page 3-33

• “Monitor Statistics” on page 3-48

• “Maximize Programming Yields” on page 3-51

• “Monitor Daily Operation Logs” on page 3-53

• “(Optional) Create a Data File from a Master Device” on page 3-54

• “(Optional) Create a Laser Marking File” on page 3-55

• “(Optional) Create a Label Printer File” on page 3-63

Each of these functions will be discussed in this section.

Create a Task Using TaskLink

"Task" is the TaskLink term for a set of instructions to complete a program-

ming Job. Tasks, which are stored in a Task database file (*.TSK), contain all

the information necessary for programming and testing one or more devices

with a particular data pattern. Information contained in a Task includes:

• Device settings - Specific device or a list for operator selection

• Data settings - PC file name

• System settings - Package file name and reference vision file name

• Process settings - Continuity check, electronic ID check, blank check,

erase, verify, program and mark device

NOTE: Once a Task is selected and a Pass Limit is set, the Task is

referred to as a Job to run on PS288.

In addition to containing all device-specific settings, a Task references three

files:

• reference vision file (vision.prj) The reference vision file contains

camera data required to compensate for minor inaccuracies. A refer-

ence vision file template (Vision Template.prj) is included with the

AH500 software. For instructions on how to fill the values for the refer-

ence vision file, see “Teach the Reference Vision File” on page 3-21.

• package file (package.txt) The package file is a text file containing cal-

ibration information that the PNP head uses to properly pick and place

devices. A package file template (PackageTemplate.txt) is included

with the AH500 software. For instructions on how to fill the values for

the package file, see “Teach the Package File” on page 3-33.

• data file (*.hex or *.bin, for example) The data file contains all the

data that will be programmed into the devices.

Options to add, remove, and edit Tasks are found in TaskLink’s Task/Kit

Manager window. Tasks are displayed in the Run Task/Kit window. For

complete instructions on how to create a Task, see TaskLink online Help.

Operation • Administrator Functions

PS288 Owner’s Manual 3—21

• For more information on laser marking, see “(Optional) Create a Laser

Marking File” on page 3-55.

• For more information on label printing, see “(Optional) Create a Label

Printer File” on page 3-63.

Teach the Reference Vision File

The reference vision file contains all the vision system data required by the

PNP head to compensate for minor inaccuracies caused by mechanical varia-

tions in devices, minor errors in the placement of devices on the PNP head,

and other small inaccuracies.

During Task creation, you copied the Vision Template.prj file and renamed it

to the adapter used in the Job. This renamed reference vision file contains the

Vision Template values. Now it is necessary to teach the reference vision file

for the particular device being programmed.

To teach the reference vision file:

1. Prepare the system—

1a) Using TaskLink, load the Job containing the reference vision file you

want to teach.

1b) On the AH500 main window, click Start.

1c) On the Setup window, click System.

NOTE: You may be prompted to enter your Password.

1d) On the System window, click Gantry.

1e) Click the P1 yellow position label representative of Programmer 1. The

gantry will move the PNP head to the location specified.

1f) Adjust the location of the probe tip so that it is centered on the socket.

Use the up/down arrows for Y-axis adjustments and the left/right

arrows for X-axis adjustments. From the inside working outward, the

arrow buttons adjust the position ±0.001, 0.010, and 0.100 inches

respectively.

1g) Click Save.

1h) Click Park to move the PNP head to the Park location.

2. Teach Z drop and Z pick—

2a) Place a device in the socket in Programmer 1.

2b) Click P1 to move the PNP head back to the socket.

NOTE: Adjust the Socket Actuator ribs if required. See Step 4 on

page 3-35.

2c) Click Z AutoFind. See Figure 3-26. Ensure that the device is picked

up in the center.