00196931-01 SM internal DLM Star Repair - 第8页

Preparation 8 Service Manual Internal DLM Star Repair Required parts ▪ 03043303-01 Retrofit Ball- Fixing ▪ 03000896S01 Air Supply ▪ 00319748S03 Segment ▪ 00319774S05 Valve SP12 ▪ 00320023S01 O-r ing 2,5*1 NBR 70B ▪ 00368…

Preparation

Service Manual Internal DLM Star Repair 7

2 Preparation

Required tools

[03085617-01] Adjustment jig

star DLM head

[03089452-01] Adjustment jig

segment Sleeve right

[03089451-01] Adjustment jig

segment Sleeve left

[03091449-01] Star Mount Seg-

ment Allignment Jig

[03091450-01] Star Mount Seg-

ment Allignment Caliber

[03091451-01] Star Mount Slee-

ve Shaft alling. Caliber

[03091452-01] Segment Adjust-

ment Tool

[03061089-01] Tool f. RF of ball

rest ring segm. DLM

[03065290-01] Tool f. assembly

of sleeve brake DLM

[03091730-01] torque swap bla-

de 2x0,4mm Flat-headed

[00386132-01] torque screwdri-

ver vario 10-60cNm

[00386132-01] torque screwdri-

ver vario 10-60cNm

[00386135-01] torque allen swap

blade 1,5mm

[03063649-01] Instep device for

trick station straps

Preparation

8 Service Manual Internal DLM Star Repair

Required parts

▪ 03043303-01 Retrofit Ball-Fixing

▪ 03000896S01 Air Supply

▪ 00319748S03 Segment

▪ 00319774S05 Valve SP12

▪ 00320023S01 O-ring 2,5*1 NBR 70B

▪ 00368211S02 Distributor Cap

▪ 00341183S01 Hose Complet DLM

Vice required to verify movement

on bearings sledge

Star Repair Workflow

Visual inspection

Service Manual Internal DLM Star Repair 9

3 Star Repair Workflow

3.1 Visual inspection

1. Check the segment movement on sledge.

2. Check air inlets for damage.

3. Check if the hoses are dirty or damaged and exchange later if necessary.

3.2 Remove segments

1. Loosen and remove all 3 screws per segment.

2. Disconnect the hose from the segment.

3. Perform the above for all further 11 segments.

4. All 12 segments removed from the star.