00196931-01 SM internal DLM Star Repair - 第6页
General 6 Service Manual Internal DLM Star Repair
General
Service Manual Internal DLM Star Repair 5
1 General
Description of functions
This service guide is a manual or reference work for SIPLACE Experts performing the repair of a star
used in DLM heads in SIPLACE Service Centers.
▪ Therefore the defective DLM star is to be sent to the local SIPLACE Service Center where the SI-
PLACE experts will repair the Star.
▪ The service Center is equipped with specialist tooling which allows a comprehensive testing and
analyzing of the Star condition.
▪ A quotation will be submitted before the repair and upon the confirmation the Star will be repaired.
The following will be performed:
▪ Segment sleeve linearity
▪ Segment Z bearing wear
▪ Worn or damaged parts
Tasks:
▪ Visual inspection
▪ Remove all Segments
▪ Check vacuum elbow and replace as necessary.
▪ Verify alignments on sledge.
▪ Verify Segment Alignment (using tool)
▪ Exchange the segment brake and upgrade the radial spring to bearings where
▪ applicable
▪ Replacement of defective parts (vacuum hoses, Valves, Distributer)
▪ Rebuild all 12 segments
▪ Verify the segments with the segment-segment offset tools
▪ Standard preventive maintenance (cleaning etc)
▪ Once the initial check are completed you will receive a quotation for the repair
General
6 Service Manual Internal DLM Star Repair
Preparation
Service Manual Internal DLM Star Repair 7
2 Preparation
Required tools
[03085617-01] Adjustment jig
star DLM head
[03089452-01] Adjustment jig
segment Sleeve right
[03089451-01] Adjustment jig
segment Sleeve left
[03091449-01] Star Mount Seg-
ment Allignment Jig
[03091450-01] Star Mount Seg-
ment Allignment Caliber
[03091451-01] Star Mount Slee-
ve Shaft alling. Caliber
[03091452-01] Segment Adjust-
ment Tool
[03061089-01] Tool f. RF of ball
rest ring segm. DLM
[03065290-01] Tool f. assembly
of sleeve brake DLM
[03091730-01] torque swap bla-
de 2x0,4mm Flat-headed
[00386132-01] torque screwdri-
ver vario 10-60cNm
[00386132-01] torque screwdri-
ver vario 10-60cNm
[00386135-01] torque allen swap
blade 1,5mm
[03063649-01] Instep device for
trick station straps