N7201A617E00_0317 - 第192页

NPM-W 2 EJM7DE-MB-06M-00 The following description take s the 12-nozzle head as an example; howe ver, the same procedu r e is also applicable to th e light we ight 16-and 8-no zzle head. Tool us ed: Lint free cloth, air …

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NPM-W2 EJM7DE-MB-06M-00
Cleaning the nozzle (option) and
the nozzle changer
(option) 1
Name and role of nozzle parts
A
B
D
E
C
E
Nozzle taper surface
This is the part to be chucked by the
nozzle holder of placement head.
( Foreign bodies and contamination of the
taper surface and chucking groove can
cause an air leak and faulty chucking)
Nozzle reflector
This is a black-resin part. Parts are
recognized by reflecting the LED light from
the multi-recognition camera.
(Leaving this part dirty results in a
recognition error)
Nozzle tip (nozzle section)
This is the part that comes into direct
contact with a component and picks it up.
(Foreign bodies on the side results in a
recognition error. Leaving the pickup hole
dirty results in a pickup error)
Nozzle inside
(Foreign objects adhering inside the
nozzle hinder the pickup and placement
of components, and various detection
functions using vacuum pressure)
Nozzle flange upper surface
The nozzle type and serial No. are shown
by the 2D code. The 2D code area is
recognized by the head camera.
(Leaving this part dirty results in a
recognition error)
Nozzle changer
This is the unit that stocks nozzles. The transfer
head automatically changes nozzles before placing
components are changed.
Nozzle changer upper surface
(Any contamination of the nozzle changer
upper surface allows contaminants to adhere
to the nozzle reflector, resulting in
recognition errors)
6-4-1
Explains the method for cleaning a nozzle and a nozzle changer.
A
D
B
C
Slide the shutter to the left when you manually
insert or remove nozzles.
Shutter
Maintenance
6-4
Nozzle
Front side
Shutter bearings
(Two each on both front and rear)
Every
560
hours
PeriodicPeriodicPeriodicPeriodic
inspection
NPM-W2 EJM7DE-MB-06M-00
The following description takes the 12-nozzle head as an example; however, the same procedure is also
applicable to the light weight 16-and 8-nozzle head. Tool used: Lint free cloth, air blow gun, swabs, nozzle
cleaning pin φ0.4(KXF0DYHTA00), nozzle cleaning pin φ0.15(KXF0DYHUA00)
Time required: 20 minutes for light weight 16-nozzle head, 15 minutes for 12-nozzle head, and 10 minutes for
8-nozzle head.
For light weight 16-, 12-, 8-nozzle head 1
1
6-4-2
To clean nozzles installed on the placement
head
2
To clean nozzles stored in the nozzle changer
3
2
Detach the
nozzle holder
(P.5-2)
7
Nozzle taper surface and
nozzle flange upper surface
Nozzle taper
surface
Nozzle flange upper
surface
Confirm that there is no
dust or scratches on the
2D code.
Nozzle tip
Nozzle tip
Perform from step
5
Clean nozzles
In this step, do not use any solvent.
(The nozzle reflector could be
discolored, deformed, or peeled off of
adhesives.)
ATTENSION
Nozzle reflector
Nozzle-cleaning
pin
Nozzle inside
Shank
Insert the nozzle-cleaning pin from the
nozzle upper side (the shank side), and
push out contamination accumulated
inside of the nozzle.
Maintenance
6-4
Cleaning the nozzle (option) and
the nozzle changer
(option) 2
to
to
NPM-W2 EJM7DE-MB-06M-00
6-4-3
4
Remove a
nozzle from the
nozzle changer
Nozzle
To
9
Deformation of a
nozzle tip
Check the nozzle
tip
If the nozzle tip is worn
out or deformed, replace
the nozzle with a new
one.
5
Worn out nozzle tip
6
Remove dust from the air path of the nozzle
Nozzle air path
Blow a blast of air at the nozzle tip. Be careful not to hit
the air blow gun against the nozzle tip.
(The nozzle tip could be damaged or deformed)
Wipe the top face of the nozzle changer
8
Clean the changer for 12/Light weight16-nozzle
head with a swab and the changer for 8-nozzle head
with a lint free cloth.
Do not leave behind any contamination on the face
in contact with the nozzle reflectors.
Confirm that there are no foreign objects jammed
between the space of the shutter and the nozzle
changer.
([Operating
procedure] P.2-5-2)
Nozzle changer
Air gun
Nozzle
3
Remove the
nozzle changer
([Operating
procedure] P.2-5-1)
Every
560
hours
PeriodicPeriodicPeriodicPeriodic
inspection
Nozzle