N7201A617E00_0317 - 第84页

NPM-W 2 EJM7DE-MB-02M-00 Every-560-hours (monthly) inspection items 2-1-2 -5 ■ 3-nozzle head (option) No. Unit Check and greasing location Power Check and greasing points Time [min] Ref. 1 Nozzle (per three) Nozzle refle…

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NPM-W2 EJM7DE-MB-02M-00
Every-560-hours (monthly) inspection items
2-1-2-4
■ Types in common
Overview
No. Unit Check and greasing location Power
Check and
greasing points
Time
[min]
Ref.
1 Main body
Vacuum pump filter OFF Cleaning 30 6-7
Emergency stop switch ON Check 2 6-8
Air drain (Regulator unit) OFF Check 10 6-16
2 XY unit
X- and Y-axis linear guide ON
Apply grease
(LCG100)
24 6-2
X- and Y-axis cable bearer ON Cleaning 10 6-22
3
PCB conveyor
(single)
Linear guide OFF
Grease
dispensing
(LCG100)
15 6-1
Width-adjustment ball screw OFF
Apply grease
(LCG100)
PCB transfer belt OFF Check 10 6-5
PCB detection sensor OFF Cleaning 10 6-9
PCB conveyor
(dual)
Linear guide OFF
Grease
dispensing
(LCG100)
25 6-1
Ball spline OFF
Grease
dispensing
(LCG100)
Width-adjustment ball screw OFF
Apply grease
(LCG100)
PCB transfer belt OFF Check 15 6-5
PCB detection sensor OFF Cleaning 15 6-9
4 Cover
Safety switches ON Check 2 6-8
Safety cover OFF Cleaning 5 6-15
5
Feeder cart(Option)
(per cart)
Cutting unit OFF
Apply grease
(LCG100)
36-17
For PCB conveyor (single): Inspection time (min) = 118 + 3 x (the number of feeder carts)
For PCB conveyor (dual): Inspection time (min) = 138 + 3 x (the number of feeder carts)
NPM-W2 EJM7DE-MB-02M-00
Every-560-hours (monthly) inspection items
2-1-2-5
■ 3-nozzle head (option)
No. Unit Check and greasing location Power
Check and
greasing points
Time
[min]
Ref.
1
Nozzle
(per three)
Nozzle reflector
OFF Cleaning 10
6-4
Nozzle tip
Nozzle flange upper surface
(2D code area)
2 Nozzle changer Nozzle reflector contact surface OFF Cleaning 5
3 Placement head Reflector OFF Cleaning 15 6-6
Inspection time (min) = 30 x (the number of heads)
Periodic inspection
items by cycle 3
Maintenance
2-1-2
Over-
view
■ Light weight 16-nozzle head (option), 12-nozzle head (option), 8-nozzle head
(option)
No. Unit Check and greasing location Power
Check and
greasing points
Time
[min]
Ref.
1 Nozzle holder
Spring for holding clamp claws,
Clamp claw
OFF
Grease
dispensing
(BARRIERTA
IEL/V)
20
*2)
6-3
2 Nozzle
Nozzle taper surface
Cleaning 20
*3)
6-4
Nozzle reflector
Nozzle tip
Nozzle inside
Nozzle flange upper surface
(2D code area)
3 Nozzle changer Nozzle reflector contact surface
4 Placement head
Vacuum air path
Check
56-10
θ-axis belt 10
*4)
6-11
*2) Time required for replacing all nozzles set to the light weight 16-nozzle head. The 12- and 8-nozzle
heads require 15 and 10 minutes, respectively.
*3) Time required for replacing all nozzles set to the light weight 16-nozzle head. The 12- and 8-nozzle
heads require 15 and 10 minutes, respectively.
*4) Time required for replacing all nozzles set to the light weight 16-nozzle head. The 12- and 8-nozzle
heads require 10 and 20 minutes, respectively.
The time required to inspect the light weight 16-nozzle head (min) = 55 x (the number of
heads)
NPM-W2 EJM7DE-MB-02M-00
2-1-2-6
■ Others (option)
■ Dispensing head (option)
No. Unit Check and greasing location Power
Check and
greasing points
Time
[min]
Ref.
1 Dispensing head
Ball screw
ON
Apply grease
(LCG100)
30 6-19
Linear guide
2
Dummy dispensing
unit
Linear guide Grease
dispensing
(LCG100)
15 6-20
Rack & pinion
Inspection time (min) ＝45 x (the number of heads)
Overview
No. Unit Check and greasing location Power
Check and
greasing points
Time
[min]
Ref.
1
Components-
ejection conveyor
Components detection sensor OFF
Cleaning 2 6-12
Conveyor belt OFF
2
Extension conveyor
(single)
PCB transfer belt OFF Check 5 6-5
PCB detection sensor OFF Cleaning 5 6-9
Extension conveyor
(dual)
PCB transfer belt OFF Check 10 6-5
PCB detection sensor OFF Cleaning 10 6-9
3 13-slot feeder Cutting unit OFF
Apply grease
(LCG100)
36-17
4 Tray feeder lifter
Ball screw OFF
20
*5)
6-13
Linear guide OFF
5 Tray feeder drawer
Linear guide OFF
Grease
dispensing
(LCG100)
Cam plate (inside) OFF
Cam block OFF
6
Tray feeder
magazine
(per magazine)
Slot OFF Cleaning 10 6-14
7 Height sensor
Light-emitting and light-
receiving glasses
OFF Cleaning 5 6-18
8
Support pin
automatic change
Support pin nozzle, support pin
nozzle changer
OFF Cleaning 10 6-21
*5) Time required for the single tray feeder. The twin tray feeder requires 40 minutes.
The time required to inspect the single tray feeder, extension conveyor (single) (min)
= 2 x (the number of components-ejection conveyors) + 10 x (the number of extension
conveyors) + 3 x (the number of 13-slot feeder) + 20 x (the number of tray feeders) + 10 x
(the number of tray feeder magazines) + 5 x (the number of Height sensors) + 10 (with
support pin automatic change function installed)
The time required to inspect the single tray feeder, extension conveyor (dual) (min)
= 2 x (the number of components-ejection conveyors) + 12 x (the number of extension
conveyors) + 3 x (the number of 13-slot feeder) + 20 x (the number of tray feeders) + 10 x
(the number of tray feeder magazines) + 5 x (the number of Height sensors) + 10 (with
support pin automatic change function installed)