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Restrictions Setup Verification Known Facts / Problems (General) Version Description / Versions beschreibung SIPLACE Setup Center 5.1 51 6.2.2 Setup Verification ▪ It is a requirement that feeders are not pulled out or s…

Restrictions

Known Facts / Problems (General) Traceability

50 Version Description / Versionsbeschreibung SIPLACE Setup Center 5.1

6.1.6 Traceability

▪ The component level indicator for the machines of the S, F, HS and HF series recognizes identical

packaging unit information and ignores it. The menu field "Unique ID" must therefore always be

transferred into a Traceability data field.

▪ The settings "Identical Component Lot for linear feeders" and "Identical Component Lot for tray

changers" store the scanned "Unique ID" in the data field "Batch". The Traceability data for the con

figured "Unique Id" and "Batch" barcodes will therefore both show the "Unique ID".

6.1.7 Set-Up Sheet

▪ Setup Center prints barcodes exclusively of the type Code-39. This type masters the following valid

characters: 0123456789 [space character] ABCDEFGHIJKLMNOPQRSTUVWXYZ-.$/+%. Other

characters are displayed as gap in the barcode and the barcode printout are not readable.

▪ When SIPLACE Pro 5.0 SP1 SP1 is used, the setup lists printed out do not contain graphics of the

components.

6.1.8 Recovery Placement

▪ Due to the restart of the machine, the value for the consumption of already placed components on

the boards that are not finished yet is lost.

6.1.9 X And SX Docking Station

▪ Before starting Setup Center all X docking stations connected via the CAN bus must be online.

Only then it is possible for Setup Center to recognize the type of the docking station correctly.

▪ In order to verify the tracks of a changeover table with 30 tracks, the feeders must first be placed

onto tracks 31 to 60 of a 60 track wide changeover table in the docking station and then be verified.

After that, the feeders must be replaced onto the 30 track wide changeover table.

6.1.10 Mat Label

▪ The barcode parts are invariably described in the Barcode Rules Editor.

6.2 Known Facts / Problems (General)

6.2.1 Update Installation

▪ We recommend that you perform a complete backup of the Setup Center database before updating

to Setup Center 5.1.

▪ We recommend that you reduce the database to a minimum before updating to Setup Center 5.1

(see user manual: database maintenance).

▪ When updating the installation at least 1.7 times the size of the Setup Center database must be avail

able as free disk space.

▪ Depending on the size of the database and the hardware used, the database update can take up to

several hours.

▪ During the database upgrade the Setup Center GUI must not be started and no production must be

in progress.

Restrictions

Setup Verification Known Facts / Problems (General)

Version Description / Versionsbeschreibung SIPLACE Setup Center 5.1 51

6.2.2 Setup Verification

▪ It is a requirement that feeders are not pulled out or switched during setup verification. To put it dif

ferently, as long as setup verification takes place for a single track, the feeder and the corresponding

packaging units must remain in the same location.

▪ Urgent recommendation: when splicing a reel it must be verified immediately (refill mode). Otherwise

there is a danger of unverified components being placed when the pickup rates are extremely poor

and the threshold values are low. If no Splice sensors are installed the remaining quantity of a tape

running empty should be checked and corrected before splicing.

6.2.3 Partial Setup

Setup verification for partial setups at S feeders behaves differently than at X feeders because S feeders

don't have a feeder ID.

6.2.4 Quantity Management

▪ If the packaging unit is taken from the feeder, the information about the remaining level is lost or un

clear. It is no longer possible to monitor the quantities on the reels. If a reel that was in this setup is

then set up again, the user will need to manually correct the component level with the help of the

Component Level Indicator (CLI).

▪ If no packaging unit size is defined as barcode, the number of components as indicated in SIPLACE

Pro is used. Component shape quantity information from SIPLACE Pro will be ignored.

6.2.5 Feeders

▪ Refilling of a tray in a WPC / MTC always causes setting up. That means that the preceding pack

aging unit is torn down and the just scanned packaging unit is set up.

6.2.6 SIPLACE Pro

▪ Setup Center references objects in SIPLACE Pro by names and is therefore unable to find them

again, if the names are subsequently changed.

▪ Case-sensitive SIPLACE Pro object names are retained in Setup Center, but case-sensitivity is not

relevant.

▪ In general, Setup Center does not actively react to changes made in SIPLACE Pro. This means that

all actions like renaming, moving, changing objects are not tracked by Setup Center. After changes

have been made in SIPLACE Pro, Setup Center needs to reload the setups. In case of online verifi

cation, Setup Center has to be restarted. In case of offline verification it is sufficient to close and re

open the setup. Adding, deleting and changing a barcode to a component is recognized. The

renaming of lines in the line configuration is also recognized and the setup is torn down.

▪ Umlaut characters are not shown correctly in the SIPLACE Pro setup names on the Dragon scanner.

Avoid using these characters in SIPLACE Pro setup names.

6.2.7 Length of the Setup Names

▪ The length of setup names is limited to 20-50 characters for machines of the S, F, HS and HF series,

i.e. only the first 20 or 50 characters are looked at when there is a setup change.

Station software Max. length of setup names

407 20 characters exc. path

505 50 characters exc. path

From 605 and higher

From 703 and higher

255 characters inc. path

Restrictions

Known Facts / Problems (General) Special Characters

52 Version Description / Versionsbeschreibung SIPLACE Setup Center 5.1

6.2.8 Special Characters

▪ Do not use characters with the hexadecimal codes [00 - 19; D800 - DFFF; FFFE; FFFF] for barcodes,

as these cannot be transferred to the machines.

6.2.9 Docking Station

▪ If the Docking Station is switched off, Setup Center must be re-started, so that the Docking Station

and Setup Center can synchronize correctly. The start of the Docking Station can last up at a minute.

Setup Center must not be started beforehand.

▪ A CAN Bus PCI Card is necessary to connect the docking station. This card enables you to connect

a maximum of 8 docking stations. The card supports 2 CAN busses so that 4 docking stations can

be connected to each bus. A maximum of one CAN Bus PCI Card per computer is possible.

▪ If the CAN Bus is not properly terminated, problems may arise when trying to connect.

6.2.10 Manual Barcode Input

▪ When the barcode is entered manually, registration of user barcodes (via Barcode Wizard) is not

supported.

6.2.11 Multiple Instances Setup Center

▪ Setup Center does not synchronize several running instances. The GUI is updated only when the

associated data is changed in the current instance of Setup Center. This happens most frequently if

for example one Setup Center instance is used in the pre-setup area and another one at the line.

The tables taken from offline to online are only updated in the Setup Center instance on the line.

▪ Offline setup data can be refreshed by closing and re-opening the offline setup verification.

6.2.12 Barcode Reader

▪ The Datalogic barcode readers can only show ASCII characters on their displays. This means that

all names that contain non-ASCII characters have difficulties in being displayed correctly.

▪ If a button is pressed on the Datalogic barcode reader when no receiver is present, this information

will not be transferred again. It is then necessary to press another button or scan a barcode to rees

tablish the communication.

▪ Data transmission between base and reader is done at a frequency of 433 MHz. The maximum dis

tance between base and reader is 50 m (unobscured). It is possible to connect up to 32 scanners to

one base.

Restriction for the USA model:

The USA model works at 910 MHz with a maximum coverage of 30 m.

6.2.13 Management of Equipment

▪ Setup Center does not offer any GUI elements for managing equipment, for example changeover

tables or feeders.

NOTICE

Do not use special characters

We recommend that you do not use special characters since it can cause errors.