LmrXP142机械手册.pdf - 第11页

2. Lubrication.............................................................(Edition 3.0) ......3-2-1 Precautions During Lubrication ..............................................................................3-2-1 Type…

Contents – List of Current Pages

Safety Guidelines......................................................(Edition 3.0)

1. About Symbols.......................................................................................1

2. Safety Rules for All Machine Types.......................................................2

3. Safety Rules for Individual Machine Types............................................8

XP-1 Series Machines..................................................................................................8

4. Safety Labels.......................................................................................10

5. The EMERGENCY STOP Buttons ......................................................16

Part 1 The Machine

1. Machine Components...........................................(Edition 3.0) ......1-1-1

Machine Front (Side 1)..........................................................................................1-1-1

Machine Rear (Side 2)...........................................................................................1-1-1

Machine Interior.....................................................................................................1-1-2

<For Machines Equipped with a Fixed Device Table on Side 1>.....................1-1-2

Servo Control System............................................................................................1-1-3

MFU-X10E (Option)...............................................................................................1-1-4

2. Functions of Each Component..............................(Edition 3.0) ......1-2-1

Parts Mounting System..........................................................................................1-2-1

Parts Supply System .............................................................................................1-2-1

Vision System........................................................................................................1-2-2

Panel Conveyance.................................................................................................1-2-2

Electrical Control System.......................................................................................1-2-2

Part 2 Basic Operation

1. Changing the Conveyor Width..............................(Edition 3.0) ......2-1-1

2. Changing the Position of the Back-up Pins...........(Edition 3.0) ......2-2-1

3. Using the Maintenance Key..................................(Edition 3.0) ......2-3-1

Part 3 Maintenance

1. Cleaning................................................................(Edition 3.1) ......3-1-1

Cleaning Kit for the Strobe Light Unit ....................................................................3-1-1

1.1 Emptying the Waste Tape Box <if so equipped> (Every 8 Hours) ..................3-1-2

1.2 Emptying the Parts Reject Box and Tray (Everyday) ......................................3-1-3

1.3 Cleaning the Nozzle Interior (Weekly).............................................................3-1-4

1.4 Cleaning the Gauge Chip Parts (Weekly)........................................................3-1-5

1.5 Cleaning the Vacuum Pump Filter (Every 3,000 Hours)..................................3-1-6

1.6 Cleaning the Machine Interior (Weekly)...........................................................3-1-8

1.7 Cleaning the Strobe Light Unit (Weekly)..........................................................3-1-9

1.8 Cleaning the Strobe Light Unit (Every 3 Months) ..........................................3-1-11

1.9 Cleaning the Regulator Filter (Monthly).........................................................3-1-12

Cleaning Checklist...............................................................................................3-1-13

Contents – List of Current Pages

Edition 3.1 v XP-142E Mechanical Reference

2. Lubrication.............................................................(Edition 3.0) ......3-2-1

Precautions During Lubrication..............................................................................3-2-1

Types of Lubricants ...............................................................................................3-2-1

Grease Gun Kit......................................................................................................3-2-2

Lubrication Instructions..........................................................................................3-2-3

2.1 Lubricating the XY-robot..................................................................................3-2-4

2.2 Lubricating the Placing Head...........................................................................3-2-5

2.3 Lubricating the Conveyor.................................................................................3-2-6

2.4 Lubricating the Tape Cutter.............................................................................3-2-7

2.5 Lubricating the F, G-Axis.................................................................................3-2-8

Lubrication Checklist..............................................................................................3-2-9

Lubricating the Placing Head (Piston Pin, Vacuum Pin and Vacuum Cut Pin)

.............................................................................................................................3-2-10

3. Replacing Consumable Parts................................(Edition 3.1) ......3-3-1

3.1 Replacing the Strobe Light ..............................................................................3-3-1

3.2 Replacing the Conveyor Belt...........................................................................3-3-3

3.3 Replacing the Filter of the Vacuum Generator Used for Gauge Chip Part

Pick-up (Every Year)........................................................................................3-3-4

3.4 Replacing the Mark Camera Lamp..................................................................3-3-5

3.5 Replacing the Servo Amplifier Battery.............................................................3-3-6

3.6 Replacing the CPU Board Battery...................................................................3-3-8

Part 4 Adjustments

1. Servo Amplifier Adjustments.................................(Edition 3.0) ......4-1-1

1.1 Servo Amplifier Parameters.............................................................................4-1-1

1.1.1 X-Axis Servo Amplifier (Q Series) Parameter Check...............................4-1-2

1.1.2 Y, Z, Q, R, F and G-axes Servo Amplifier (Sigma-III Series)

Parameter Check.....................................................................................4-1-8

Part 5 Troubleshooting

1. Servo System Troubleshooting ............................(Edition 3.0) ......5-1-1

1.1 Alarm Code Display.........................................................................................5-1-1

1.2 Alarm Codes and Troubleshooting Check List ................................................5-1-3

<For X axis (Q series servo amplifier)>............................................................5-1-4

<For Y-, G-, F-, R-, Q-, Z-axis (ΣIII servo amplifier)>......................................5-1-15

Part 6 Setup

1. Leveling the Machine............................................(Edition 3.0) ......6-1-1

2. Connecting the Air.................................................(Edition 3.0) ......6-2-1

3. Electrical Power Supply & Transformer Wiring .....(Edition 3.0) ......6-3-1

4. Connecting the Data Transmission Cable<RS-232C>(Edition 3.0).6-4-1

5. Connecting the Data Transmission Cable<Ethernet>(Edition 3.0)..6-5-1

6. Connecting the Panel Loading Interface and

Panel Request Signal Connectors........................(Edition 3.0) ......6-6-1

Contents – List of Current Pages

Edition 3.1 vi XP-142E Mechanical Reference

Supplementary Information

1. Noise Levels..........................................................(Edition 3.0)......A-1-1

Contents – List of Current Pages

Edition 3.1 vii XP-142E Mechanical Reference