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NPM- TT2 EJM1EE-MB-13 M-02 13-15-1 -4 Calibration Head Chip Micro General-purpose 1005JIG chip 0402R JIG_B GA 8-nozzle head 230C: 8 nozzles 203Z: 8 nozzles 184: 2 nozzles 3-nozzle head 1002: 2 nozzles --- 1005 : 2 nozzle…
NPM-TT2 EJM1EE-MB-13M-02
13-15-1-3
Overview 2
Accuracy
verifica-
tion
Maintenance
13-15-1
Brief description of processes
1.Preparation
for production
・Saving calibration DATA (DVD-ROM)
to an SD card
・Preparation for placement, checking of
pickup positions and setting of nozzles
■Description of processes
3.Confirmation of
accuracy
verification result
・Selection of MCDATA (Production
program)
・Placement
・Checking of placement results
2)
2. Checking and
reflection of
placement
1)
(Offset
registration)
・Selection of MCDATA
(Production program)
・Placement
・Checking and reflection of placement
results
2)
(→[Operating Procedure] P.2-3-4)
This section describes the procedures for measuring the machine’s placement accuracy and registering
each-angle offset by using that measured result.
The dedicated MCDATA (production
program) is used for accuracy verification
and registering the each-angle offset.
When the each-angle offset is reflected,
machine parameters in the machine will be
rewritten.
●You are recommended to save the current
data beforehand just in case.
1) (→ P.13-15-1
-2 ‘■Order of verification’)
2) Check both lanes 1 and 2.
NPM-TT2 EJM1EE-MB-13M-02
13-15-1-4
Calibration
Head
Chip Micro General-purpose
1005JIG chip 0402R JIG_BGA
8-nozzle head 230C: 8 nozzles 203Z: 8 nozzles 184: 2 nozzles
3-nozzle head 1002: 2 nozzles --- 1005: 2 nozzles
Head types, detailed task, and parts
●The work to do varies according to the installed head pattern.
●The each-angle offset will be reflected on Chip, Micro, and General-purpose.
■Chip accuracy
■Combination of nozzle, component and placement head used for each head operation
Chip : 1005JIG chip (reflected on 8-nozzle head placement accuracy)
Micro :
Offset dedicated to 0402 components (reflected on 8-nozzle head placement accuracy)
General-
purpose
:
JIG_BGA (reflected on 3-/8-nozzle head support components (□12 mm or larger))
●Our specified jig parts(1005Jig chip) are used for the placement check for chip parts.
●The jig parts are made of a ceramic material (as an actual component) that is specially plated.
●They have great shape stabilities and are used for acquiring the each-angle offset accurately.
Jig part Model No. ERJJ02AAAAAV
Part shape 1.0 mm x 0.5 mm
Thickness 0.14 mm
●It is indispensable to check the accuracy by the jig parts.
●When 0402 components are placed, the 0402 dedicated each-angle offset will be used preferentially.
●When 0402 components are placed, register the each-angle offset and verify placement accuracy by
0402R.
■General-purpose accuracy
●The dedicated JIG_BGA is used.
●The metal plate where a BGA shape pattern is formed correctly is fixed in a resin case.
●The accuracy is measured by placing each case.
JIG_BGA Model No. N610087876AA
NPM-TT2 EJM1EE-MB-13M-02
MCDATA (Production program)
●There are two types of heads. (8-/3-nozzle head)
●The supply units locate on the front and rear side.
Front side: Single tray feeder (T) or tape / stick feeder (F)
Rear side: Single tray feeder (T) or tape / stick feeder (F)
●In the head pattern, for example, 8F-8F shows the front: 8 nozzles, feeder-supply section, the rear: 8
nozzles, feeder-supply section. Likewise, 3T-3T shows the front: 3 nozzles, tray-supply section, the rear:
3 nozzles, tray-supply section.
●For better workability, heads on both front and rear sides are used for the machine installing 8-nozzle
head.
13-15-1-5
Overview 3
Accuracy
verifica-
tion
Maintenance
13-15-1
Offset Chip Micro General-purpose
Component to use 1005JIG chip 0402R JIG_BGA
Head pattern Front Rear Front Rear Front Rear
8T-3T 8 3 8 --- 8 3
3T-3T 3 3 --- --- 3 3
8T-8T 88
3F-3T 3 3 --- --- 3 3
3F-3F 3 3 --- --- 3 3
8F-3F 8 3 8 --- 8 3
8F-8F 88
The MCDATA (Production program) is contained in the DVD-ROM (Machine system /
Recognition / LNB system disk) that comes with the machine.
Refer to the MCDATA sheet included in the DVD-ROM, select the target MCDATA according to
the machine type. Copy it to an SD card once and load it to the machine.
An SD card should be prepared by the customer.
If MCDATA which has been read by this machine is overwritten in the SD card, the corresponding MCDATA
in the SD card will not be functioned. If you wrongly overwrite the data, copy it from DVD-ROM.
If you must perform accuracy verification by the configuration which is not in the MCDATA list such as head
change, please contact us.
NOTICE
The table below is the major configuration of heads and supply sections.
(example of major configuration)
○ : Placing by front and rear heads
Head designation: Placing by designated head only
F: Tape / Stick feeder specifications
T: Tray feeder specifications