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2 Safety User M anual V 1.15 - P roductivity Lift 2.2 Safety concept Software version V 40. 1 1 Edition 01/2001 8 'DQJHUD UHDV We have define d thre e danger areas wh en it come s to u sing the d evice: &apos…
User Manual V 1.15 - Productivity Lift 2 Safety
Software version V 40.11 Edition 01/2001 2.2 Safety concept
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The user is only allowed to operate those modes, which are necessary in the normal operating
mode in order to grant an automatic operation. All other necessary activities are usually performed
in co-operation with a qualified person. The user is also allowed to e.g. remove jammed PCBs
from the device if this is possible without using a tool. If for the repair tools are necessary this
counts as special operating mode and can only be performed by a qualified person.
127(
Limitation of operator tasks.
1. The user is only allowed to take out PCBs from the user side from the inner area of the lift so
that the user can reach them easily with his arm. If the user must bend his upper body then he
needs to ask for advice from a qualified person.
2. Removing a PCB from the Productivity Lift Conveyor. If it is necessary to pull the locked un-
derfloor conveyor into the Productivity Lift to remove a PCB, the operator has to be assisted
by a Qualified person or a Service engineer. Although the task can be performed without a tool,
it is a significant action within the production line.
3. The Qualified person or Service engineer has to follow the defined instruction as described in
chapter "2.5".
127(
The user is obliged to read chapter "safety".
127(
The users also have to observe the chapters "user classifying", "operation safety" and "training"
in the user manual of the placement system.
2 Safety User Manual V 1.15 - Productivity Lift
2.2 Safety concept Software version V 40.11 Edition 01/2001
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We have defined three danger areas when it comes to using the device:
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The device danger area incorporates the entire device including connecting cables and control el-
ements.
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The device environment danger area incorporates the area surrounding the device, if it is affected
by the device, including everything from connecting cables through to connecting socket and
transport path, as well as third parties (those passing by or not directly involved).
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The user danger area incorporates anyone working with the device.
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In order for the device to be operated safely, the user roles are responsible for certain danger ar-
eas.
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The "operator" is responsible for the "user" danger area. They may only authorise those users who
fulfil all the requirements of the user roles affected to operate the device. For this purpose, they
shall pay particular attention to the following points:
They ensure that all device users have read chapter "Safety" thoroughly and understood it,
and thus act in a responsible manner.
They ensure that no unauthorised personnel carry out work on the device.
They provide the user with information regarding the possible risks and dangers associated
with using the device.
They heed the legally prescribed minimum user age.
They ensure that the personnel to be trained, or those undergoing general training, are under
the constant supervision of an informed and authorised person.
User Manual V 1.15 - Productivity Lift 2 Safety
Software version V 40.11 Edition 01/2001 2.3 Other dangers
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The "service engineer" is responsible for the "device" danger area. He ensures that the device is
free from technical defects, safe and functional at all times.
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The "qualified person" is responsible for the "device environment" danger area. They must ensure
that the device does not harm people and that people can not damage the device.
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Please comply with the following general safety regulations:
Follow the operating instructions
In addition to the operating instructions, please also observe the relevant legal conditions and
regulations regarding accident prevention and environmental protection for the country where
the device is being used.
Do not modify the device in any way without the written consent of the manufacturer.
It is strictly forbidden to operate the device if protective equipment such as safety limit
switches, light barriers, emergency stopping switches or covers are dismantled or bridged.
Only original spare parts obtainable from the manufacturer may be used for repairs.
The "service engineer" or the "qualified person" must perform a test run after every adjust-
ment that is made to the device (maintenance, repair, etc.).
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The device described here poses few other dangers. Please note the information on other dan-
gers and possible countermeasures in the following chapters.