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36 SIPLACE Software Suite Customer Benefit Floating Changeover Based on Split Table Mod e The SIPLACE Pro setup mode "Split Table" enables you to keep certain locations on the tables free at the setup optimizat…

SIPLACE Software Suite

General

SIPLACE provides compre-

hensive solutions based on

modular software tools for

SMT machines, lines and

production management: the

SIPLACE software suite.

Product definition, optimi-

zation and line control

Fast, fault-free introduction

of products and optimum uti-

lization of production lines

are essential to maximize

production output. The pro-

grams from the SIPLACE

software suite allow you to

easily program products,

fine-tune the programs you

have created and then find

the balance for them within

your SMT production lines.

Production monitoring &

process control

To achieve the production

targets that are set, it is

important to constantly moni-

tor and check the production

facilities. The SIPLACE soft-

ware suite contains monitor-

ing products tailored to suit

the user group. These signal

immediately if limits are

exceeded on the machine or

the production line.

Setup verification &

traceability

Setup errors lead to series

errors. The user-friendly

SIPLACE software programs

help you to avoid such

errors, and thus ensure high

quality in your electronics

production.

The benefits of the

SIPLACE software suite at

a glance:

• User-friendly

• Simple operation

• Fast programming and

error detection

• Reduces changeover

times and stoppages

• Ensures optimum utiliza-

tion of your production

line's productivity

• Real-time information

from the production area

• Incredibly fast distribution

of information

• Optimum use of resources

• Timely notification when

production materials need

to be re-ordered

• Coordination of mainte-

nance

Note: The SIPLACE software suite tools will work with the optional SIPLACE Pro only (not with E Pro).

SIPLACE Software Suite

Customer Benefit

Floating Changeover Based

on Split Table Mode

The SIPLACE Pro setup

mode "Split Table" enables

you to keep certain locations

on the tables free at the

setup optimization stage.

Already kitted feeders for the

next setup can then be con-

figured on these free loca-

tions during the production

process.

Benefit:

• Random configuration of

components for next setup

when the machine is run-

ning.

• The downtime for change-

over is reduced to normal

recipe change time.

Alternative Components

An alternative component

can completely replace

another component. An alter-

native component offers the

same functional features as

the standard component. By

defining alternative compo-

nents you can replace the

components for the relevant

placement positions when

the production is in progress

without performing a new

download afterwards.

Alternative components are

defined per placement posi-

tion. Functions in the

SIPLACE Pro PCB editor

support the user to apply

these alternatives to other

placement positions.

General Requirements:

• Alternative components

have to be set up on the

same head type.

• Alternative components

require the same nozzle

type.

• Alternative components

require feeders of the

same feeder type, such as

tape feeder, tray feeders

or stick feeders (e.g.

switching from 16mmE

tape feeder to a 24mmE

tape feeder is supported;

switching from a tape

feeder to a stick feeder is

not supported).

• Components must have

their own part number to

be able to treat alternative

and standard compo-

nents.

The tables in the current setup are divided into the areas I and II. This

setup has been optimized so that only table area I is used. When product

A is produced, Random Setup allows the next setup B to be configured

in table area II during the production process. The setup in area A or B

can also be a family setup, meaning that it contains the components

needed for various products

SIPLACE Software Suite

Customer Benefit

SiCluster Professional

SiCluster Professional allows

you to create a cluster job,

instead of a normal job. The

boards are distributed across

multiple setups (as few as

possible), taking into account

all auxiliary conditions.

SiCluster Professional also

provides the option to calcu-

late constant tables when

planning your setups.

SiCluster Professional calcu-

lates several family setups

for a quantity of boards or

recipes and a line. These

family setups use the same

table configurations i.e. con-

stant tables. One or more

tables can be used

unchanged in all setups and

at the same location. You

can choose at which loca-

tions in the line constant

tables should be used.

Random Setup

1. Configuring spare tracks

while machine is running

You can avoid the need to

splice refill reels if you config-

ure spare tracks. This makes

the refilling of components

more flexible and leads to

fewer malfunctions.

2. Reduced component

sorting time in the pre-

setup area:

• No need to sort by location

or track for the whole line.

• Faster and more flexible

setup of prepared feeders

• Random setup is faster

than configuration of only

one certain track.

• Additional configuration of

spare tracks without

changing the setup in

SIPLACE Pro.

3. The next setup can be

prepared during ongoing

production

The user interface for the

function Next Setup provides

support functions to feeder

changeover (e.g. LED con-

trols, user interface display

showing which components

have already been config-

ured for the next setup and

which are still missing). The

next setup can be conve-

niently configured using the

"Next Setup" function in

Setup Center.

This function shows the fol-

lowing:

• Status display for the next

setup (based on the actual

setup in the line).

• Which components have

been set up or are still

missing from the next set-

up?

• Which components are

configured on the wrong

location? (for Random

Setup within a table)

• Which spare tracks and

multiple setup compo-

nents are in the line?

• Which components will

not be used in the next

setup?

TIP: This function allows you

also to print a delta-list of

materials; basically compar-

ing both setups.

Spare Tracks

Random Setup gives opera-

tors greater configuration

flexibility, allowing compo-

nents to be set up on any

track of the same table or on

another table in the line. If

SIPLACE Setup Center is

working in Random Setup

mode, feeders can be set up

during ongoing operations,

without the need to down-

load the setup again. For

example, spare tracks can be

configured during ongoing

production. These spare

tracks could be either addi-

tional components of the

same type of alternative

components.