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37 SIPLACE Software Suite Customer Benefit SiCluster Professional SiCluster Professional allows you to create a cluster job, instead of a normal job. The boards are distributed across multiple setups (as few as possible)…

SIPLACE Software Suite

Customer Benefit

Floating Changeover Based

on Split Table Mode

The SIPLACE Pro setup

mode "Split Table" enables

you to keep certain locations

on the tables free at the

setup optimization stage.

Already kitted feeders for the

next setup can then be con-

figured on these free loca-

tions during the production

process.

Benefit:

• Random configuration of

components for next setup

when the machine is run-

ning.

• The downtime for change-

over is reduced to normal

recipe change time.

Alternative Components

An alternative component

can completely replace

another component. An alter-

native component offers the

same functional features as

the standard component. By

defining alternative compo-

nents you can replace the

components for the relevant

placement positions when

the production is in progress

without performing a new

download afterwards.

Alternative components are

defined per placement posi-

tion. Functions in the

SIPLACE Pro PCB editor

support the user to apply

these alternatives to other

placement positions.

General Requirements:

• Alternative components

have to be set up on the

same head type.

• Alternative components

require the same nozzle

type.

• Alternative components

require feeders of the

same feeder type, such as

tape feeder, tray feeders

or stick feeders (e.g.

switching from 16mmE

tape feeder to a 24mmE

tape feeder is supported;

switching from a tape

feeder to a stick feeder is

not supported).

• Components must have

their own part number to

be able to treat alternative

and standard compo-

nents.

The tables in the current setup are divided into the areas I and II. This

setup has been optimized so that only table area I is used. When product

A is produced, Random Setup allows the next setup B to be configured

in table area II during the production process. The setup in area A or B

can also be a family setup, meaning that it contains the components

needed for various products

SIPLACE Software Suite

Customer Benefit

SiCluster Professional

SiCluster Professional allows

you to create a cluster job,

instead of a normal job. The

boards are distributed across

multiple setups (as few as

possible), taking into account

all auxiliary conditions.

SiCluster Professional also

provides the option to calcu-

late constant tables when

planning your setups.

SiCluster Professional calcu-

lates several family setups

for a quantity of boards or

recipes and a line. These

family setups use the same

table configurations i.e. con-

stant tables. One or more

tables can be used

unchanged in all setups and

at the same location. You

can choose at which loca-

tions in the line constant

tables should be used.

Random Setup

1. Configuring spare tracks

while machine is running

You can avoid the need to

splice refill reels if you config-

ure spare tracks. This makes

the refilling of components

more flexible and leads to

fewer malfunctions.

2. Reduced component

sorting time in the pre-

setup area:

• No need to sort by location

or track for the whole line.

• Faster and more flexible

setup of prepared feeders

• Random setup is faster

than configuration of only

one certain track.

• Additional configuration of

spare tracks without

changing the setup in

SIPLACE Pro.

3. The next setup can be

prepared during ongoing

production

The user interface for the

function Next Setup provides

support functions to feeder

changeover (e.g. LED con-

trols, user interface display

showing which components

have already been config-

ured for the next setup and

which are still missing). The

next setup can be conve-

niently configured using the

"Next Setup" function in

Setup Center.

This function shows the fol-

lowing:

• Status display for the next

setup (based on the actual

setup in the line).

• Which components have

been set up or are still

missing from the next set-

up?

• Which components are

configured on the wrong

location? (for Random

Setup within a table)

• Which spare tracks and

multiple setup compo-

nents are in the line?

• Which components will

not be used in the next

setup?

TIP: This function allows you

also to print a delta-list of

materials; basically compar-

ing both setups.

Spare Tracks

Random Setup gives opera-

tors greater configuration

flexibility, allowing compo-

nents to be set up on any

track of the same table or on

another table in the line. If

SIPLACE Setup Center is

working in Random Setup

mode, feeders can be set up

during ongoing operations,

without the need to down-

load the setup again. For

example, spare tracks can be

configured during ongoing

production. These spare

tracks could be either addi-

tional components of the

same type of alternative

components.

SIPLACE Software Suite

Customer Benefit

SIPLACE Traceability

The SIPLACE Component

Verification System prevents

machine operators from

refilling wrong components

during production.

Together with a PCB Bar-

code Scanner the SIPLACE

Component Verification Sys-

tem allows the registration of

all incoming material during

the placement process. If

some of the placed compo-

nents subsequently turn out

to have faults, it can be

ascertained which other

PCBs are also fitted with

these faulty components,

while taking into account the

area of uncertainty around a

new reel.

As a result, it is possible to

recall only those boards that

really have faults. In addition,

the scope for providing evi-

dence to be used in liability

claims against component

suppliers is of benefit to the

customer.

Range of Functions :

• The end-user can specify

which data has to be regis-

tered for Traceability e.g.

Lot ID, Vendor ID, Date

Code etc. This information

can be encoded on a sin-

gle barcode or on multiple

barcodes onto the compo-

nent reel. Component

information can also be

verified after a single scan

of a "unique reel ID" which

links to the reels data set

in a database.

• The Component Level

Indicator counts the com-

ponent usage per track

during the placement pro-

cess. If a limit value is

exceeded, the operator is

forced to refill this track

and to register all relevant

data for Traceability.

• During production, the

traceability data can be

combined with the manu-

facturing order (Job ID)

and the product name, as

well as the time frame

during which the corre-

sponding manufacturing

order (Job ID) has been

produced.

Traceability Levels

Traceability data contain

information about the

batches/packaging units

used for placing components

on a board. There are vari-

ous ways of recording trace-

ability data.

• Level 1: Location/date-

related data entry

• Level 2: Production job/

recipe-related data entry

• Level 3: Board-related

data entry

• Level 4: Placement posi-

tion-related data entry

Line Monitor

SIPLACE Line Monitor pro-

vides an additional applica-

tion for the SIPLACE Setup

Center that displays the cur-

rent component levels for an

SIPLACE line.

The software offers guidance

to the line operator to:

• Ensure that materials are

provided from stock in

good time.

• Refill the material on the

line at the best possible

time.

SIPLACE Line Monitor thus

provides support for strate-

gies in which material is

drawn down from stock at the

production line as required

(deferred withdrawal of

materials).

Additionally, the software

provides an ergonomic pre-

sentation due to:

• Fully automated operation

(no intervention required

from the line operator)

• The largest possible rep-

resentation of information

and alarm states

• The display of information

directly on the line, namely

at the station computers