A10011-ASM-T45-EN-Spec-E_DMS - 第39页

39 SIPLACE Software Suite SIPLACE Station Software The diversity of functions and applications in the station software version 709.1 illus - trates the extre me flexibility of the E by SIPLA CE. This software supports op…

SIPLACE Software Suite

Customer Benefit

SIPLACE Traceability

The SIPLACE Component

Verification System prevents

machine operators from

refilling wrong components

during production.

Together with a PCB Bar-

code Scanner the SIPLACE

Component Verification Sys-

tem allows the registration of

all incoming material during

the placement process. If

some of the placed compo-

nents subsequently turn out

to have faults, it can be

ascertained which other

PCBs are also fitted with

these faulty components,

while taking into account the

area of uncertainty around a

new reel.

As a result, it is possible to

recall only those boards that

really have faults. In addition,

the scope for providing evi-

dence to be used in liability

claims against component

suppliers is of benefit to the

customer.

Range of Functions :

• The end-user can specify

which data has to be regis-

tered for Traceability e.g.

Lot ID, Vendor ID, Date

Code etc. This information

can be encoded on a sin-

gle barcode or on multiple

barcodes onto the compo-

nent reel. Component

information can also be

verified after a single scan

of a "unique reel ID" which

links to the reels data set

in a database.

• The Component Level

Indicator counts the com-

ponent usage per track

during the placement pro-

cess. If a limit value is

exceeded, the operator is

forced to refill this track

and to register all relevant

data for Traceability.

• During production, the

traceability data can be

combined with the manu-

facturing order (Job ID)

and the product name, as

well as the time frame

during which the corre-

sponding manufacturing

order (Job ID) has been

produced.

Traceability Levels

Traceability data contain

information about the

batches/packaging units

used for placing components

on a board. There are vari-

ous ways of recording trace-

ability data.

• Level 1: Location/date-

related data entry

• Level 2: Production job/

recipe-related data entry

• Level 3: Board-related

data entry

• Level 4: Placement posi-

tion-related data entry

Line Monitor

SIPLACE Line Monitor pro-

vides an additional applica-

tion for the SIPLACE Setup

Center that displays the cur-

rent component levels for an

SIPLACE line.

The software offers guidance

to the line operator to:

• Ensure that materials are

provided from stock in

good time.

• Refill the material on the

line at the best possible

time.

SIPLACE Line Monitor thus

provides support for strate-

gies in which material is

drawn down from stock at the

production line as required

(deferred withdrawal of

materials).

Additionally, the software

provides an ergonomic pre-

sentation due to:

• Fully automated operation

(no intervention required

from the line operator)

• The largest possible rep-

resentation of information

and alarm states

• The display of information

directly on the line, namely

at the station computers

SIPLACE Software Suite

SIPLACE Station Software

The diversity of functions and

applications in the station

software version 709.1 illus-

trates the extreme flexibility

of the E by SIPLACE.

This software supports oper-

ators in their daily work, help-

ing them to simplify

processes on the machine

and to increase productivity

along the line. Four different

user levels ensure that each

operator has access to the

information and options

required to perform his spe-

cific work on the machine.

The benefits of the station

software 709.1 at a glance:

• Simple and innovative

user guidance, ideal for

both inexperienced users

(-> Smart GUI) and

experts

• Fast, direct access to all

machine functions and

systems, as required.

• "Best in Class" NPI fea-

tures

• Very user-friendly

• Highly robust in the place-

ment process

User-friendly "new product

introduction" process

The enhanced options for

new product introduction

(NPI) on the line is one of the

key features in the SIPLACE

station software 709.1.

New products need to be

produced error-free right

from the very first board. The

SIPLACE station software

satisfies this requirement by

supporting users during

product introduction with a

range of functions, including

the following.

Placement list at the station

The station always shows

the placement list for the

board currently being pro-

cessed. This placement list

includes the following infor-

mation:

• The placements in the

selected placement area

• The order in which the

components are placed

• The placement head

which places the compo-

nents

• The feeder module from

which the components are

picked up

• The status of the place-

ment position.

The status of the placement

positions can be changed

online at the station. If certain

components on the line are

to be omitted, the user can

delay placement of these

and perform it at a later time.

The status of the placement

position is divided into the

following categories (position

options):

•Place

• Skip (The placement posi-

tion will not be placed.

This status can either be

selected for the current

board or for the complete

job. This component will

then be ignored on the fol-

lowing boards until a new

job is sent to the line.)

• Postpone. (The compo-

nent will be placed at the

end of the placement

cycle.)

SIPLACE Software Suite

SIPLACE Station Software

Individual measurement data

The individual measurement

data determined by the

SIPLACE station software

(measurement contexts) can

be saved at the station. This

can be linked to the following

conditions (Vision measure-

ment options):

1. Unable to measure com-

ponent and measurement

data (measurement con-

texts) should be saved.

These measurement data

can then be used for opti-

mization purposes in a

subsequent analysis. As

with other optical inspec-

tion systems, pseudo

errors can be differentiat-

ed from other errors and

the affected component

shape can then be opti-

mized.

2. Vision measurement

logs should always be

written for this compo-

nent.

Whenever there is general

uncertainty about the

quality of a component,

the Vision logs can be writ-

ten for all components.

3. As soon as Vision errors

occur for the component,

the machine will stop.

If you want to avoid com-

ponent rejection, particu-

larly for very expensive

components, this option

can be used to correct all

measurement errors

occurring, without the

need for any rejections.

The machine waits with

the component, in front of

the camera, so that the

component can be

checked.

In addition, pickup and place

positions can be checked

with the PCB camera. This

makes 100% placement con-

trol possible in the machine.

Teaching components

Component shapes which

are not part of the standard

component shape library can

be generated using the

offline programming system

SIPLACE Pro, with the help

of data sheets, or with the

offline Vision teach station

and a sample component.

Alternatively, a component

shape can be marked as

incomplete and transferred

to the station with this status.

The description can be com-

pleted after the first pickup

run on the line.

After completion of the

description, a robustness

analysis can be performed at

the station, to ensure that

this component is always

recognized reliably, even

under different conditions.

You can also program the

placement positions on the

board in the station software.

This software provides

advanced support functions

which allow you, for exam-

ple, to combine images from

the PCB camera with data

from the placement program.

This boosts the productivity

significantly for production

environments with frequent

new production introductions

or product changeovers.

The SIPLACE station soft-

ware makes daily work eas-

ier for users

Many other features in the

station software make day-

to-day work easier for the

users and optimize the SMT

production processes.

• Calibration process con-

trol is fully integrated into

the SW

• Self-repair routines for

nozzles and feeder mod-

ules

• Self-determination of

feeder module cycle

• "Alarms" - at a glance

• "FaceDown" recognition

• Direct access to board

conveyor functions, such

as "nonstop board trans-

port".