00196378-0102_UM X-Feeder_EN - 第4页
Contents 4 User Manual X Feeder Modules SIPLACE Family 3.2 Technical Data 32 3.3 Track Usage in the Component Table 33 3.4 Tape Material 34 3.5 Overview of Types 35 3.5.1 8 mm X 35 3.5.2 2x8mmX 36 3.5.3 12mmX 37 3.5.…
Contents
User Manual X Feeder Modules SIPLACE Family 3
Table of Contents
1 Introduction 7
1.1 Module Description 7
1.1.1 Serial Number of Module 7
1.1.2 EU Declaration of Conformity 7
1.1.3 Correct Usage 7
1.1.4 Incorrect Usage 7
1.1.5 Environmentally-Friendly Disposal of Materials and Components 8
1.1.6 Electromagnetic Compatibility (EMC) 8
1.1.7 Use of Original SIPLACE Accessories and Spare Parts 8
1.2 Important Notes about this Manual 9
1.2.1 Contents and Filing of this Manual 9
1.2.2 Danger Notes 9
1.2.3 Liability of the Manufacturer/Supplier 9
1.2.4 Release History 9
1.2.5 Further Information 9
1.2.6 SIPLACE on the World Wide Web (WWW) 10
1.2.7 Abbreviations 10
2 Operational Safety 11
2.1 Safety Instructions 11
2.1.1 Conventions for the Use of Safety Instructions 11
2.1.2 Important Notes on Operational Safety 11
2.1.2.1 General 12
2.1.2.2 Safety of Operators and Other Persons 12
2.1.2.3 Safety of Plant and Equipment 13
2.1.3 Qualified Personnel 13
2.1.4 Safety Instructions for Working with Strong Magnetic Fields 14
2.1.5 Safety Instructions for the Power Supply 14
2.1.6 Safety Instructions for Work on the Cutting Device 15
2.1.7 Safety Instructions for the Compressed Air Supply 15
2.2 Warning Labels 15
2.2.1 Warning, Prohibition and Cautionary Labels 15
2.2.2 Warning Label W026 15
2.3 ESD Guidelines 16
2.3.1 Definition of ESD 16
2.3.2 Important Measures to Protect Against Static Charging 16
2.3.3 Handling ESD Modules 16
2.3.4 Measurements and Modifications to ESD Modules 16
2.3.5 Dispatching ESD Modules 17
3 Overview of X Feeder Modules 19
3.1 Functions and Operating Controls 19
3.1.1 Structure of the SIPLACE X-Series Tape Feeder Modules 19
3.1.1.1 Structure of the 2x8 mm Tape Feeder Modules 19
3.1.1.2 Structure of the 8 - 88 mm Tape Feeder Modules 19
3.1.2 Display at the Tape Feeder Modules 22
3.1.2.1 LED Display on the 2x8 mm Tape Feeder Modules 22
3.1.2.2 LCD and Status Display on 8 - 88 mm Tape Feeder Modules 26
3.1.3 Energy and Data Transfer 28
3.1.3.1 Energy Transmission 29
3.1.3.2 Data Transfer 29
3.1.3.3 Troubleshooting, Maintenance and Cleaning 30
3.1.4 Software Versions 31
3.1.4.1 Software Versions for 2x8 mm Tape Feeder Modules 31
3.1.4.2 Software Versions for 8 - 88 mm Tape Feeder Modules 31
Contents
4 User Manual X Feeder Modules SIPLACE Family
3.2 Technical Data 32
3.3 Track Usage in the Component Table 33
3.4 Tape Material 34
3.5 Overview of Types 35
3.5.1 8 mm X 35
3.5.2 2x8mmX 36
3.5.3 12mmX 37
3.5.4 16mmX 38
3.5.5 24mmX 39
3.5.6 32mmX 40
3.5.7 44mmX 41
3.5.8 56mmX 42
3.5.9 72mmX 43
3.5.10 88mmX 44
4 Operating Tape Feeder Modules 45
4.1 Inserting the Feeder Module into the Component Table 45
4.2 Setting Up the Feeder Module 47
4.2.1 Inserting / Removing the Spacer (Tape Support) 47
4.2.1.1 Spacer on 2x8 mm Feeder Modules 47
4.2.1.2 Spacer on 8 mm Feeder Modules 49
4.2.2 Adjusting the Foil Removal Force on 2x8 mm Feeder Modules 51
4.2.3 Preparing the Tape Reel 52
4.2.4 Inserting the Tape 53
4.2.4.1 Inserting the Tape on 2x8 mm Feeder Modules 53
4.2.4.2 Inserting the Tape on 8 - 88 mm Feeder Modules 54
4.2.5 Inserting the Cover Foil 56
4.2.5.1 Inserting the Cover Foil on 2x8 mm Feeder Modules 56
4.2.5.2 Inserting the Cover Foil on 8 - 88 mm Feeder Modules 57
4.2.6 Retooling to PSA Foil (Pressure Sensitive Adhesive) 57
4.2.6.1 PSA Foil on 8 - 16 mm Feeder Modules 57
4.2.6.2 PSA Foil on 16 - 88 mm Feeder Modules 58
4.2.7 Removing the Tape 59
4.2.7.1 Removing the Tape on 2x8 mm Feeder Modules 59
4.2.7.2 Removing the Tape on 8 -88 mm Feeder Modules 61
4.3 Using the Operator Panel 62
4.3.1 Overview of the Operator Panels 62
4.3.1.1 Overview of the Operator Panel for 2x8 mm Feeder Modules 62
4.3.1.2 Overview of the Operator Panel for 8 - 88 mm Feeder Modules 63
4.3.2 Adjusting the Pickup Positions 63
4.3.2.1 Pick-Up Positions for 2x8 mm Feeder Modules 63
4.3.2.2 Pick-Up Positions for 8 mm X Feeder Modules 66
4.3.2.3 Pick-Up Positions for 12 mm X Feeder Modules 68
4.3.2.4 Pick-Up Positions for 16 - 88 mm X Feeder Modules 70
4.3.3 Setting the Pitch 71
4.3.3.1 Setting the Pitch on 2x8 mm Feeder Modules 72
4.3.3.2 Setting the Pitch on 8 - 88 mm Feeder Modules 72
4.3.4 Setting the Conveyor Speed for 8 - 88 mm Feeder Modules 73
4.3.5 Setting the Language for 8 - 88 mm Feeder Modules 73
4.4 Removing the Feeder Module from the Component Table 74
4.5 Regular Maintenance 76
4.5.1 Regular Maintenance on 2x8 mm Feeder Modules 76
4.5.2 Regular Maintenance on 8 - 88 mm Feeder Modules 77
Contents
User Manual X Feeder Modules SIPLACE Family 5
5 Messages 79
5.1 Messages for 2x8 mm Feeder Modules 79
5.1.1 Module Error: Error Messages Concerning the Control Unit of the Feeder Module 79
5.1.2 Track and Process Error: Error Messages Concerning One or Both Feeder Module
Tracks
81
5.1.3 Flow Chart: Error Display on the Operator Panel 83
5.2 Messages for 8 - 88 mm Feeder Modules 84
5.2.1 Messages Sent by the Feeder Module 84
5.2.1.1 Introduction 84
5.2.1.2 No Display 84
5.2.1.3 Initialization 84
5.2.1.4 Reference o 84
5.2.1.5 Software Reset 84
5.2.1.6 Handle 85
5.2.1.7 Logging Off 85
5.2.1.8 Waiting for Log Off 85
5.2.1.9 Voltage Too Low 1 85
5.2.1.10 Voltage Too Low 2 85
5.2.1.11 Feed Error 1 86
5.2.1.12 Feed Error 2 86
5.2.1.13 Feed Time Exceeded 86
5.2.1.14 Torn Foil 86
5.2.1.15 Foil Stripper 86
5.2.1.16 Foil Jam 87
5.2.1.17 Remove the Foil 87
5.2.1.18 CAN Bus Error 87
5.2.1.19 Boot Error 87
5.2.1.20 Data Flash Error 87
5.2.1.21 Download Boot 88
5.2.1.22 Update Boot 88
5.2.1.23 New Parameters 88
5.2.1.24 EEPROM Read Error 88
5.2.1.25 EEPROM Write Error 88
5.2.1.26 EEPROM Data Error 89
5.2.1.27 Scan Request 89
5.2.2 Messages From Process 89
5.2.2.1 Introduction 89
5.2.2.2 Not Verified 89
5.2.2.3 Scan Barcode 89
5.2.2.4 Scan OK 90
5.2.2.5 Scan Error 90
5.2.2.6 Fill level Too Low 90
5.2.2.7 Splice Sensor 90
5.2.2.8 Vision Error 90
5.2.2.9 Pickup Error 91
5.2.2.10 Target Directory Full 91
5.2.2.11 External Deactivation 91
5.2.2.12 Refill 91
5.2.2.13 Wrong Type 91
5.2.2.14 Location Error 92
5.2.2.15 Foil Tension 92