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维修调整要领书 2-4 ．激光传感器的更换 ................................................................................................................................................................ . 2-7 2-4-1 ． LNC60 的更换 .............…
维修调整要领书
目录
1
XY 装置 ............................................................................................................................................................................................ 1-1
1-1．伺服电动机的更换 ................................................................................................................................................................. 1-1
1-1-1．X 电动机的更换 ............................................................................................................................................................. 1-1
1-1-2．Y 电动机的更换 ............................................................................................................................................................. 1-2
1-2．限制传感器、原点附近传感器的更换 .......................................................................................................................... 1-3
1-2-1．X 轴限制传感器、X 轴原点附近传感器的更换 ............................................................................................... 1-3
1-2-2．Y 轴限制传感器、Y 轴原点附近传感器的更换 ............................................................................................... 1-5
1-2-3．限位传感器的动作确认 .............................................................................................................................................. 1-7
1-3．接近传感器的更换 ................................................................................................................................................................. 1-9
1-3-1．X 轴 ...................................................................................................................................................................................... 1-9
1-3-2．Y 轴 ...................................................................................................................................................................................... 1-9
1-3-3．X、Y 接近传感器的动作确认 .................................................................................................................................. 1-9
1-4．塑料导轨的更换 ................................................................................................................................................................... 1-11
1-4-1．X 轴塑料导轨的更换 XY PLASTIC RAIL （货号 40077235） ....................................................... 1-11
1-4-2．Y 轴塑料导轨的更换 XY PLASTIC RAIL （货号 40077235） ........................................................ 1-12
1-5．XY 拖链电缆束线的更换要领说明 ............................................................................................................................... 1-13
1-5-1．拆下 X 电缆 ................................................................................................................................................................... 1-13
1-5-2．电缆标识（X）的确认 ............................................................................................................................................. 1-15
1-5-3．电缆的装配 ................................................................................................................................................................... 1-16
1-5-4．电缆粘连部的分离 ..................................................................................................................................................... 1-18
1-5-5．拆下 Y 轴电缆 .............................................................................................................................................................. 1-18
1-5-6．Y 轴拖链电缆标识的确认 ....................................................................................................................................... 1-18
1
-5-7．
电缆支座的装配.......................................................................................................................................................... 1-19
1-5-8．贴片头周围的配线 ..................................................................................................................................................... 1-22
2
贴装头装置 ..................................................................................................................................................................................... 2-1
2-1．贴装头装置的更换和更换后的调整 ............................................................................................................................... 2-1
2-1-1．LNC 贴装头 ...................................................................................................................................................................... 2-1
2-2．电动机的更换 ........................................................................................................................................................................... 2-3
2-2-1．Z 电动机（LNC 贴装头）.......................................................................................................................................... 2-3
2-2-2．θ 电动机（LNC 贴装头） ....................................................................................................................................... 2-5
2-3．Z 传感器的更换 ....................................................................................................................................................................... 2-6
2-3-1．LNC 贴装头 ...................................................................................................................................................................... 2-6
维修调整要领书
2-4．激光传感器的更换 ................................................................................................................................................................. 2-7
2-4-1．LNC60 的更换 ................................................................................................................................................................. 2-7
2-5．贴装头提升气缸的更换 ........................................................................................................................................................ 2-8
2-6．皮带的更换 ................................................................................................................................................................................ 2-9
2-6-1．LNC 贴装头 ...................................................................................................................................................................... 2-9
2-7．Z 滑动轴的更换 .................................................................................................................................................................... 2-10
2-8．更换后重新调整项目一览 ................................................................................................................................................ 2-11
3
贴装头周边 ..................................................................................................................................................................................... 3-1
3-1．喷射器的更换 ........................................................................................................................................................................... 3-1
3-2．HMS 的更换 ............................................................................................................................................................................... 3-3
3-2-1．HMS 头部的更换 ........................................................................................................................................................... 3-3
3-2-2．放大器的更换 ................................................................................................................................................................. 3-4
3-2-3．贴标签 ................................................................................................................................................................................ 3-5
3-2-4．HMS 高度调整 ................................................................................................................................................................ 3-5
3-3．贴装头电路板的更换............................................................................................................................................................. 3-6
3-3-1．贴装头主电路板的更换 .............................................................................................................................................. 3-6
4
OCC 装配 ........................................................................................................................................................................................ 4-1
4-1．OCC 装配件更换 ..................................................................................................................................................................... 4-1
4-2．CCD 摄像机、镜头组件的更换 ........................................................................................................................................ 4-2
4-3．OCC 同轴／角度照明电路板组件的更换 .................................................................................................................... 4-3
4-4．OCC 镀锡照明电路板组的更换 ........................................................................................................................................ 4-4
4-5．滤光镜的更换 ........................................................................................................................................................................... 4-5
4-6．对焦调整 ..................................................................................................................................................................................... 4-7
4-7．OCC 照明的光亮调整 ........................................................................................................................................................... 4-8
4-8．更换后的重新调整一览 ........................................................................................................................................................ 4-8
5
基板传送装置 ................................................................................................................................................................................ 5-1
5-1．传送皮带的更换 ...................................................................................................................................................................... 5-1
5-2．传送皮带轮的更换 ................................................................................................................................................................. 5-2
5-2-1．传送皮带轮 A 组: E21117150A0 .............................................................................................................................. 5-2
5-3．传送电动机的更换 ................................................................................................................................................................. 5-2
5-4．CONVEYOR RIGHT/CONVEYOR LEFT 传感器的更换 .......................................................................................... 5-3
5-5．CONVEYOR NEAR/COUT 传感器的更换 ................................................................................................................... 5-4
5-6．支撑台 上升／下降 传感器（BU 上升／下降 传感器）的更换 ..................................................................... 5-5
5-7．减压阀的更换 ........................................................................................................................................................................... 5-6
5-8．轨道导轴的更换 ...................................................................................................................................................................... 5-6
维修调整要领书
5-9．PWB 导板的更换 .................................................................................................................................................................... 5-7
5-10．轴架的更换.............................................................................................................................................................................. 5-8
5-11．PWB 压板的更换 ................................................................................................................................................................... 5-9
5-12．电磁阀的更换 ......................................................................................................................................................................... 5-9
5-13．气缸的更换........................................................................................................................................................................... 5-10
6
CAL 块 .............................................................................................................................................................................................. 6-1
6-1．CAL 基板组的更换 ................................................................................................................................................................. 6-1
6-2．取出器的更换 ........................................................................................................................................................................... 6-2
7
ATC .................................................................................................................................................................................................... 7-1
7-1．气缸的更换 ................................................................................................................................................................................ 7-1
7-2．ATC OPEN/CLOSE 传感器的更换.................................................................................................................................. 7-2
7-3．速度控制器的调整 ................................................................................................................................................................. 7-2
8
送料器台架、连接器托架 ........................................................................................................................................................ 8-1
8-1．整体图 .......................................................................................................................................................................................... 8-1
8-2．驱动器气缸组的更换............................................................................................................................................................. 8-2
8-3．驱动器气缸的速度控制调整 .............................................................................................................................................. 8-4
8-4．碗式送料器台架之定位传感器的更换 .......................................................................................................................... 8-5
8-5．连接器托架 连接传感器的更换 ....................................................................................................................................... 8-6
9
空气机器 .......................................................................................................................................................................................... 9-1
9-1．数字压力开关的更换............................................................................................................................................................. 9-1
9-1-1．数字压力开关的调整 ................................................................................................................................................... 9-1
9-2．滤清器的更换 ........................................................................................................................................................................... 9-3
9-3．真空计的更换 ........................................................................................................................................................................... 9-4
9-4．真空泵部件的更换 ................................................................................................................................................................. 9-5
10
SW 类 .............................................................................................................................................................................................. 10-1
10-1．按键开关的更换（EN 机型也相同） ........................................................................................................................ 10-1
10-2．紧急停止开关的更换 ....................................................................................................................................................... 10-2
10-3．护罩打开开关的更换 ....................................................................................................................................................... 10-3
10-3-1．开关主体 ...................................................................................................................................................................... 10-3
10-3-2．操作键........................................................................................................................................................................... 10-4
11
送料器跳起传感器的更换、调整 ........................................................................................................................................ 11-1