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Retrofit instructions Wide board 242 / 508 mm SIPLACE HS-60 / D4 08/2006 Edition 46 The necessary offse ts are read from a new t able in the machine database. 2 The move d position is also tra nsferred to the m achine co…

Retrofit instructions Wide board 242 / 508 mm SIPLACE HS-60 / D4

08/2006 Edition

: Start the SITEST program.

: Switch to service engineer mode.

: Use the "Settings“ menu to change from the main view to the "Machine configuration“ view.

Then select the "Entire machine“ tab.

: Edit the "Machine zero point“ entry from "inside" for standard 216mm / 460mm LPT“ to "out-

side" for 242mm / 508mm LPT.

: Accept the setting in the machine configuration.

The machine is shut down automatically.

When you accept the machine zero point position "outside", an offset of 25mm is added to the ma-

chine zero point in the Y direction and the value in real.ma is thus updated.The position of the ca-

librating part is also adapted. When the machine zero point position is returned to "inside“

(previous default), the offset is deducted once more. 2

The value for the park position offset in real.ma is also set to a low value of 5000. 2

Retrofit instructions Wide board 242 / 508 mm SIPLACE HS-60 / D4

08/2006 Edition

The necessary offsets are read from a new table in the machine database. 2

The moved position is also transferred to the machine configuration (config.ma). Only then is a

change in the "Position of stationary side wall“ conveyor configuration to "Wide“ enabled. 2

2.6.3 Reducing / increasing the minimum traveling range for gantry 3

These settings are needed since gantry 3 cannot approach the machine zero point with the mini-

mum traveling range determined for the normal path. 2

: Start up the machine and immediately switch to SITEST without a reference run after start-up.

: Switch to the

"Gantries" view (for gantry 3 and Y axis), ==>

“Machine parameters“ ==>

"Minimum position“ ==>

"Edit to reduce by 20000“ ==>

"Accept“.

: SITEST main view:

Select "Settings" ==> "Save machine data".

: Switch to the "Gantries" view (for gantry 3).

Select: “Calibrate position“ ==->

“Advance to machine zero point BB2".

: Switch to the "Axis functions" view.

Select "Read gantry position“.

: Add 5000 to / deduct 5000 from the determined y value.

Enter this value under “Machine parameters“ ==> "Minimum position" ==> “Edit“ ==> "Mini-

mum position".

: SITEST main view:

Select "Settings" ==> "Save machine data".

Retrofit instructions Wide board 242 / 508 mm SIPLACE HS-60 / D4

08/2006 Edition

2.6.4 Reducing the minimum traveling range for gantry 4

: Reduce the minimum traveling range of gantry 4 by 25 000.

: Recalibrate the machine (see "Calibrating the machine after moving the machine zero point“).

2.6.5 Calibrating the machine after moving the machine zero point

: Start the SITEST program.

: Carry out a full reference run.

: Restart the placement system.

: Switch to the "Gantries" view.

Select "Calibrate position".

: Run "Calibrate machine zero point“ for each processing area.

To do this, center the PCB camera directly over the machine zero point and click on OK to ac-

cept this position.

: SITEST main view:

Select "Settings" ==> "Save machine data".

: Select "Calibrate machine" from the main view and calibrate all the cameras and heads (the

sequence is given in the dialog).

: Teach the PCB reference corners.

: Calibrate the pick-up positions.

: Carry out a mapping (item no.: 00373952-01).

2.6.5.1 Mapping start position (PCB reference corner) if the extended conveyor configura-

tion "Wide HS-60“ is set

The mapping start position is not changed if the machine zero point is moved to the outside. This

is because: 2

The mapping start position is read from the machine database with reference to the machine type

and the mapping width. The mapping width does not change with the moved machine zero point,

so this sequence does not allow the mapping start position to be changed. 2

Remedy:

The PCB mapping sequence allows the mapping start position to be taught. Teaching is straight-

forward if the gantry is moved by 25mm (-y direction) (taught). 2