TR7DN_维修调整 - 第4页
维修调整要领 书 3- 14. 门传 感器布置 图 ························································································ 3- 15 3- 15. 门锁传 感器的更 换 及 调 整 ···········································································…
维修调整要领书
目 录
1.
护罩的名称及拆卸方法
················································································ 1-1
1-1. 正面侧 ······································································································ 1-1
1-2. 背面侧 ······································································································ 1-2
2.
电气部分的零部件更换及调整
······································································· 2-1
2-1. 电气部分布置图 ·························································································· 2-1
2-2. 电路保护器的更换 ······················································································· 2-3
2-3. 再生电阻的更换 ·························································································· 2-4
2-4. 伺服驱动器的更换 ······················································································· 2-5
2-5. 步进电动机驱动器的更换 ·············································································· 2-6
2-6. MAIN 电路板及 SCN 电路板的更换 ·································································· 2-7
2-6-1． 请进行跨接线的设定、指拨开关的设定 －40117296－ ................................................ 2-8
2-6-2． 请进行跨接线的设定、指拨开关的设定 －40169063－ .............................................. 2-11
2-6-3． 参数的设定 ..................................................................................................................... 2-14
2-7. 电路板连接器的插入位置 ············································································ 2-15
2-8. 噪声过滤器的更换 ····················································································· 2-19
2-9. 电源的更换 ······························································································ 2-20
2-10. SLOW MODE CTRL PCB ASM 的更换（选配） ··············································· 2-21
2-11. 继电器的更换 ··························································································· 2-22
2-12. 继电器的更换（仅适用于 EN 机） ································································· 2-23
2-13. 风扇电动机布置图 ····················································································· 2-24
2-14. 电气部分风扇电动机的更换 ········································································· 2-25
2-15. 电气部分风扇电动机的更换 ········································································· 2-26
3.
传感器的更换及调整
··················································································· 3-1
3-1. Y 装置传感器布置图 ····················································································· 3-1
3-2. Y 原点、极限、Y 夹持器打开和关闭、监视等各种传感器的更换 ····························· 3-3
3-3. 托盘检测传感器的更换 ················································································· 3-4
3-4. Y 轴冲突防止传感器的更换及调整 ··································································· 3-5
3-5. 元件浮起传感器的更换及调整 ········································································· 3-6
3-6. Y 轴中央导轨监视传感器的更换 ······································································ 3-7
3-7. Z 装置传感器布置图 ····················································································· 3-8
3-8. 叠盘箱锁定传感器的更换及调整 ······································································ 3-9
3-9. 叠盘箱安装传感器的更换及调整 ···································································· 3-10
3-10. 闸门传感器的更换及调整 ············································································· 3-11
3-11. Z 轴原点、负向极限传感器、IS 位置传感器（IS：选配件）的更换及调整 ·············· 3-12
3-12. 正向极限传感器的更换及调整 ······································································· 3-13
3-13. 托盘误插入传感器的更换及调整 ···································································· 3-14
维修调整要领书
3-14. 门传感器布置图 ························································································ 3-15
3-15. 门锁传感器的更换及调整 ············································································ 3-16
3-16. 门打开传感器的更换及调整（标准机型） ························································ 3-17
3-17. 门打开开关的更换及调整（EN 机型） ···························································· 3-18
3-18. TRAY LED PCB 的更换 ·············································································· 3-19
3-19. IS 装置天线的更换及调整（IS：选配） ·························································· 3-20
4.
电动机的更换及调整
··················································································· 4-1
4-1. 电动机布置图 ····························································································· 4-1
4-2. Y 电动机的更换··························································································· 4-2
4-3. Z 电动机的更换 ··························································································· 4-3
5.
皮带的更换及调整
······················································································ 5-1
5-1. 皮带布置图 ································································································ 5-1
5-2. Y 皮带、YJ 皮带的更换及调整 ········································································ 5-2
5-2-1. 中央导轨装置的拆卸和安装要领 ...................................................................................... 5-3
5-2-2. Y 工作台 L 组合件的拆卸和安装要领 ............................................................................... 5-4
5-2-3. Y 皮带与 YJ 皮带的位置调整 ........................................................................................... 5-9
5-3. Z 皮带的更换及调整 ···················································································· 5-11
6.
气动零部件的更换及调整
············································································· 6-1
6-1. Y 装置气动零部件的布置 ··············································································· 6-1
6-2. 卡盘开闭气缸的更换及调整 ··········································································· 6-2
6-3. 卡盘开闭阀的更换 ······················································································· 6-4
6-4. Y 夹持器减速用电磁阀的更换 ········································································· 6-5
6-5. Y 中央电磁阀的更换 ····················································································· 6-6
6-6. Z 装置气动零部件布置图 ··············································································· 6-7
6-7. 闸门气缸的更换及调整 ················································································· 6-8
6-8. 闸门电磁阀的更换 ····················································································· 6-10
6-9. 减速电路的更换 ························································································· 6-11
7.
滚珠螺杆的更换及调整
················································································ 7-1
7-1. 滚珠螺杆布置图 ·························································································· 7-1
7-2. Z 滚珠螺杆的更换及调整 ··············································································· 7-2
8.
气动系统配管图
·························································································· 8-1
8-1. 气动零部件清单 ·························································································· 8-1
8-2. 气动系统配管图（标准） ·············································································· 8-2
8-3. 气动系统配管图（选配：低速 2 模式） ····························································· 8-3
9.
调试模式
··································································································· 9-1
9-1. 调试模式的启动和结束 ················································································· 9-1
维修调整要领书
9-2. 调试模式的操作 ·························································································· 9-2
9-2-1. Initialize（初始化） .......................................................................................................... 9-2
9-2-2. Sensor Check（传感器校验） ......................................................................................... 9-3
9-2-3. Z Jog Right（Z 装置 JOG 右） ...................................................................................... 9-4
9-2-4. Z Jog Left（Z 装置 JOG 左）.......................................................................................... 9-5
9-2-5. Shutter（闸门） ............................................................................................................... 9-6
9-2-6. Pull Out Tray（托盘拉出） .............................................................................................. 9-7
9-2-7. Y Holder（Y 夹持器） ...................................................................................................... 9-9
9-2-8. Z Unit（Z 装置） ............................................................................................................ 9-10
9-2-9. Y Unit Adjustment（Y 装置调整） ................................................................................. 9-11
9-2-10. Center Guide（切换中央导轨） .................................................................................... 9-12