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Test Research, Inc.
TR7600 SIII Series User Guide – Hardware
WARNING: Risk of electric shock and mechanical injury. Only fully
trained persons should be allowed to take part in the installation
process.
WARNING: Do not reach in the machine when it is operating.
WARNING: When TRI created the test system software CD, it
contained no known viruses. The software on the TRI CD was checked
by the latest anti-virus software before being copied to the disk.
Customers should use a good, up-to-date virus checker on this TRI
software, and any other file you import from an outside source before
using the software. Please also ensure your virus checker’s data files
are up to date.
Test Research, Inc.
TR7600 SIII Series User Guide – Hardware i
Contents
1
I
NTRODUCTION
________________________________________________ 1
2
HMI
&
PLC __________________________________________________ 3
2.1 Architecture and Function .................................................................................. 3
3
VPLC
O
PERATING
I
NSTRUCTIONS
__________________________________ 4
3.1 Actions ................................................................................................................ 7
3.2 Modes ................................................................................................................. 9
3.3 IO Status ........................................................................................................... 11
3.4 Control .............................................................................................................. 12
3.5 Settings ............................................................................................................. 14
3.6 Surveillance ...................................................................................................... 16
3.7 Calibration ......................................................................................................... 17
3.8 Burn-In .............................................................................................................. 19
3.9 Output ............................................................................................................... 20
4
HARDWARE
OVERVIEW _____________________________________ 21
4.1 Tower Status Indicator Lights ........................................................................... 21
4.2 Module Board Layout ....................................................................................... 22
4.2.1 Left Side View of the System .......................................................... 22
4.2.2 Left Module Board Layout ............................................................... 23
4.2.3 Right Side View of the System ........................................................ 24
4.2.4 Right Module Board Layout ............................................................ 25
4.2.5 Rear View of the System................................................................. 26
4.2.6 Rear Module Board Layout ............................................................. 27
4.2.7 Rear Power Board Layout ............................................................... 28
4.2.8 Rear–Interior Power Board Layout ................................................. 29
5
O
PTICAL
M
ODULE
_____________________________________________ 30
6
T
ROUBLESHOOTING
____________________________________________ 31
6.1 Movement along X and U Axes Error .............................................................. 31
6.1.1 Check the MR-J2 error code ........................................................... 31
6.2 Movement along Y, Z, V and W Axes Error ..................................................... 39
6.2.1 Check the MR-J3 error code ........................................................... 39
6.3 DSP Module Signal Lighting ............................................................................. 46
6.3.1 DSP Slave Module Replacement ................................................... 47
6.4 Gate Speed Control .......................................................................................... 48
6.5 Conveyor Control .............................................................................................. 50
6.6 Digital Fiber Sensor .......................................................................................... 52