00196845-02_AI_Vakuumpumpe_SXDX4_X-Serie-S_de_en - 第86页

Brief description Vacuum Pump - Special Features 2.3.6 Fan sheet [03101019-xx] 86 Vacuum Pump Vakuumpumpe 2.7 2 . 7 V a c u u m P u m p - S p e c ia l F e a t u r e s Vacuum Pump - Special Features The vacu um pump is sw…

Brief description

2.3.6 Fan sheet [03101019-xx] Tools and Equipment Required

Vacuum Pump Vakuumpumpe 85

2.3.6

2.3.6 Fan sheet [03101019-xx]

Fan sheet [03101019-xx]

Fan sheet

2.4

2.4 Tools and Equipment Required

Tools and Equipment Required

▪ Standard tool

▪ Spanner wrench, size 10

▪ Spanner wrench, size 36

▪ Shortened Allen key

▪ Set of Philips screwdrivers

▪ Diagonal cutters

▪ Hose pliers

▪ Unlocking tool for Q8 [03047090-xx] (included in SX4 retrofit kit for vacuum pump operation)

▪ Unlocking tool for QSC-10H [03051853-xx] (included in SX4 retrofit kit for vacuum pump opera-

tion)(included in SX4 retrofit kit for vacuum pump operation)

▪ Spanner wrench SW36 [03090043-xx] (included in retrofit kit for vacuum pump SX4)

▪ Service manual for your machine

Enlist the help of a second person when installing the vacuum pump.

Have a pallet truck and a suitable pallet ready for use.

2.5

2.5 Prerequisites

Prerequisites

Machines with vacuum pump have a higher energy and a lower compressed air consumption than ma-

chines without a vacuum pump (see "2.1 Energy and Compressed Air Consumption" [ ➙ 78]).

Adjust the power and compressed air supply to the relevant specifications.

The C&P20 A head must be converted for use with a vacuum pump using the vacuum pump operation

conversion kit for C&P20 A [00119790-xx] (see "3.2.20 Conversion for C&P20a" [ ➙ 107]).

2.6

2.6 Restrictions

Restrictions

The TwinHead and CPP placement heads are not compatible with vacuum pump operation.

The pressure control valve needs to be operated with compressed air for all placement heads.

The TwinHead is supplied via the pressure control valve. Conversion to vacuum mode is therefore not

possible.

In CPP heads, the hold circuit is not designed for vacuum operation.

NOTICE

Return cylinder unable to move out

Do not convert the pneumatic supply for the gantry affected to vacuum mode. If the compressed

air supply for this head is converted to vacuum operation, the return cylinder will be unable to

move out and the Z axis will remain in its top position.

Brief description

Vacuum Pump - Special Features 2.3.6 Fan sheet [03101019-xx]

86 Vacuum Pump Vakuumpumpe

2.7

2.7 Vacuum Pump - Special Features

Vacuum Pump - Special Features

The vacuum pump is switched on and off with the machine. The software automatically takes into ac-

count a stopping time of 6 minutes on switch-off, to prevent the motor overheating from the inrush current

peaks.

2.8

2.8 C&P20A Placement Head - Special Features

C&P20 A Placement Head - Special Features

An SX-Series vacuum pump [03069679-xx] can supply a maximum of two C&P20 A heads.

When retrofitting the vacuum pump option, the venturi vacuum generator for the C&P20 A head ("vacu-

um unit hold circuit C&P20“) is replaced with the "reflecting ring assembly C&P20" [03046348-xx]. Only

the hold circuit is supplied directly by the vacuum pump.

Irrespective of this, the pressure control valve and the return cylinder are still supplied with compressed

air in the pickup and place positions.

The "vacuum consumption" of the placement machine depends only on the number of placement heads

and the size of the nozzles. The more C&P20 A heads are connected to the vacuum pump, the lower

the vacuum level will be at the nozzles.

When the placement operation begins, the vacuum increases with each component picked up. An aver-

age vacuum value will soon form, based on the number of nozzles closed at the same time (with picked

up components) and number of nozzles open (components placed).

In SX4/DX4 machines, two of four heads are blocked by components when in placement mode.

NOTICE

Maximum of 2 C&P20 A heads

This vacuum pump can supply a maximum of two C&P20 A heads. If using an SX4 with four

C&P20 A heads, you therefore need two vacuum pumps. These vacuum pumps are fitted at

locations 1 and 4, behind the COT inserts in the machine base.

NOTICE

Retrofit each machine separately

The vacuum pump is connected to the power supply for the placement machine and can there-

fore only be operated when the machine is switched on. When a line is converted to vacuum

operation, each machine in the line therefore needs to have its own vacuum pump.

NOTICE

Observe the warnings

Always observe the additional service instructions for the vacuum pump.

► Read section "4 Maintenance" [ ➙ 113] and the service manual for your machine.

Fitting the Vacuum Pump

Pneumatic and Vacuum Supply

Vacuum Pump Vakuumpumpe 87

3 Fitting the Vacuum Pump

Fitting the Vacuum Pump

3.1

3.1 Pneumatic and Vacuum Supply

Pneumatic and Vacuum Supply

The following diagram shows conversion of a machine with two C&P20A heads to vacuum pump oper-

ation.

A maximum of two C&P20A heads can be connected to one vacuum pump.

Preconditions (according to machine configuration) see "2.8 C&P20A Placement Head - Special Fea-

tures" [ ➙ 86].

The machine monitors when the vacuum pump is switched on and off (e.g. after longer production stand-

still times).

CAUTION

Safety instructions and manufacturer's instructions

In addition to the safety instructions in the introductory chapter, the manufacturer's safety in-

structions, installation and setup instructions apply to the vacuum pump and must be observed.

Avoid switching the placement machine and vacuum pump on and off multiple times within a

short period. This can have a negative influence on the service life of the pump.

The placement machine monitors when the vacuum pump is switched on and off e.g. after long-

er production standstill times.

CAUTION

Compressed air

Never turn the compressed air on during the conversion, as this could lead to the placement

head being irreparably damaged, depending on the installation status.

CAUTION

TwinHead and CPP

When using a TwinHead or CPP placement head, never convert the pneumatic supply, gantry

distributor or trailing cable! If you do, there is no guaranty that the TwinHead or CPP will function

properly.

CAUTION

Switching the machine on and off

Avoid switching the machine and vacuum pump on and off multiple times within a short period.

This can have a negative influence on the service life of the pump.