00196845-02_AI_Vakuumpumpe_SXDX4_X-Serie-S_de_en - 第88页
Fitting the Vacuum Pump Changeover 3.2.1 Switching off the Machine 88 Vacuum Pump Vakuumpumpe 3.2 3 . 2 C h a n g e o v e r Changeover DX4 machines are fitted wit h a m anual table a s a default. The c omponent trolley i…
Fitting the Vacuum Pump
Pneumatic and Vacuum Supply
Vacuum Pump Vakuumpumpe 87
3
3 Fitting the Vacuum Pump
Fitting the Vacuum Pump
3.1
3.1 Pneumatic and Vacuum Supply
Pneumatic and Vacuum Supply
The following diagram shows conversion of a machine with two C&P20A heads to vacuum pump oper-
ation.
A maximum of two C&P20A heads can be connected to one vacuum pump.
Preconditions (according to machine configuration) see "2.8 C&P20A Placement Head - Special Fea-
tures" [ ➙ 86].
The machine monitors when the vacuum pump is switched on and off (e.g. after longer production stand-
still times).
CAUTION
Safety instructions and manufacturer's instructions
In addition to the safety instructions in the introductory chapter, the manufacturer's safety in-
structions, installation and setup instructions apply to the vacuum pump and must be observed.
Avoid switching the placement machine and vacuum pump on and off multiple times within a
short period. This can have a negative influence on the service life of the pump.
The placement machine monitors when the vacuum pump is switched on and off e.g. after long-
er production standstill times.
CAUTION
Compressed air
Never turn the compressed air on during the conversion, as this could lead to the placement
head being irreparably damaged, depending on the installation status.
CAUTION
TwinHead and CPP
When using a TwinHead or CPP placement head, never convert the pneumatic supply, gantry
distributor or trailing cable! If you do, there is no guaranty that the TwinHead or CPP will function
properly.
CAUTION
Switching the machine on and off
Avoid switching the machine and vacuum pump on and off multiple times within a short period.
This can have a negative influence on the service life of the pump.
Fitting the Vacuum Pump
Changeover 3.2.1 Switching off the Machine
88 Vacuum Pump Vakuumpumpe
3.2
3.2 Changeover
Changeover
DX4 machines are fitted with a manual table as a default. The component trolley is an option.
SX4 machines are fitted with component trolleys.
Before installing the pump, make sure that locations 1, 2 and 4 are accessible.
► Undock the component trolleys from the relevant locations of the SX4 machines.
Or
► Remove the manual tables from the relevant locations of the DX4 machines (see "3.2.2 Removing
the Manual Table (DX Machines Only)" [ ➙ 88]).
3.2.1
3.2.1 Switching off the Machine
Switching off the Machine
► Shut down the station computer and switch off the machine at the main switch.
► Disconnect the machine from the main power and the pneumatic supplies.
► Always secure the machine against unauthorized reactivation. See "1.2 Preparatory Work..." [➙72].
3.2.2
3.2.2 Removing the Manual Table (DX Machines Only)
Removing the Manual Table (DX Machines Only)
► Take out the tape container and the reject tray.
3.2.3
3.2.3 Dismantling the Waste Slide
Dismantling the Waste Slide
► Loosen the two knurled screws underneath the table
(1 and 2) and lift the table out of the machine.
► Remove the two brackets (3) for the tape container
from the manual table.
Waste slide (example of DX4 shown)
The following tasks must be performed at the manual ta-
ble and at the component trolley:
► Loosen the four screws (1) fastening the waste slide
from below to the assembly brackets (2), on the left
and right, and remove the waste slide.
Fitting the Vacuum Pump
3.2.4 Converting the Gantries Changeover
Vacuum Pump Vakuumpumpe 89
3.2.4
3.2.4 Converting the Gantries
Converting the Gantries
For conversion of the gantries to vacuum operation, you require the following for each gantry:
▪ 1x upgrade kit vacuum X4i rotated [03075306-xx] (gantry 2 and 4)
▪ 1x upgrade kit vacuum X series R10 [03075305-xx] (gantry 1 and 3)
The following section illustrates the conversion of a distributor for placement heads to vacuum pump op-
eration, using the example of gantry 1/3.
3.2.4.1
3.2.4.1 Connecting the Vacuum Hoses to the Distributor Placement Head Vacuum
Connecting the Vacuum Hoses to the Distributor Placement Head Vacuum
A = upgrade kit vacuum X4i rotated [03075306-xx] for
gantry 2 and 4
B = upgrade kit vacuum X series R10 [03075305-xx] for
gantry 1 and 3
1. Vacuum hoses, color
2. clamp
3. Vacuum pipe for vacuum connection 1+2
4. Connection duo tube
5. Hoses, transparent
NOTICE
Images
The following section shows diagrams illustrating conversion of the X series machine, as an ex-
ample. Conversion of the SX4 and DX4 machines is identical.
► Use the unlocking tool for Q8 to remove both blanking
plugs from the distributor placement head vacuum (1)
at all gantries to be converted.