OM-1078-002 - 第7页

031 1-003 6 AHI01EOPP Contents Page 3.3.3 Preparation for Pallets ............................................................ 1-16 3.3.4 Procedure of T ray Attachment to Pallet ............................. 1-18 3.3.5 H…

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Contents
Page
Before Use.................................................................................................... 1
About the Instruction Manual .................................................................. 3
Contents ........................................................................................................ 5
Checking Items ............................................................................................ 10
1. Transfer and/or Resale of Machine ................................................ 10
2. Modification (Change of Specifications) ...................................... 10
3. Training .................................................................................................. 11
4. About Software Applications ............................................................ 11
Safety Precautions ..................................................................................... 12
1. About Safety Precaution Labels ...................................................... 12
2. Safety Requirements .......................................................................... 13
2.1 Basic Precautions .......................................................................... 13
2.2 Precautionary Items before Operation .................................... 15
2.3 Precautionary Items during Operation ..................................... 16
2.4 Precautionary Measures before Maintenance Work ........... 18
2.5 Pre-Installation Checks ................................................................ 19
3. About Warning Labels ........................................................................ 20
3.1 Warning Label Positions ............................................................... 20
3.2 Warning Labels and Description ................................................ 21
4. Safety-Related Features.................................................................... 23
4.1 Safety Switches and Sensors ..................................................... 23
4.2 Protective Sensors........................................................................ 27
Section 1 Operation (Operator)
........................................... 1- 1
1. Scope ..................................................................................................... 1- 2
1.1 What is Multi-Layer Tray Feeder? .............................................. 1- 2
1.2 Name and Function of Each Section ........................................ 1- 3
1.2.1 General View .............................................................................. 1- 3
1.2.2 Safety Devices ........................................................................... 1- 5
1.2.3 Equipment for Operations ...................................................... 1- 6
1.2.4 Main Units ................................................................................... 1- 9
1.3 Mechanism of Component Supply............................................. 1-12
2. Basic knowledge of Operation ....................................................... 1-13
2.1 Basic Operations ............................................................................ 1-13
2.2 Starting or Exiting from the Application .................................. 1-13
2.2.1 Getting Started .......................................................................... 1-13
3. Outline of Automatic Operation ...................................................... 1-14
3.1 Normal Automatic Operation ....................................................... 1-14
3.2 Inspections before Automatic Operation ................................ 1-15
3.2.1 Confirmation of Power Supply and Air Pressure ............. 1-15
3.3 Preparation before Operation .................................................... 1-15
3.3.1 Power ON Operation ............................................................... 1-15
3.3.2 "AUTO OPERATION" Windows and
Zeroing of Each Device ............................................. 1-15
0204-002 5 AHI01EOPP
0311-003 6 AHI01EOPP
Contents
Page
3.3.3 Preparation for Pallets ............................................................ 1-16
3.3.4 Procedure of Tray Attachment to Pallet ............................. 1-18
3.3.5 How to detach a tray from the pallet .................................... 1-21
3.3.6 Procedure for Pallet Insertion into Rack ........................... 1-22
3.3.7 Preparation for P.C.B.’s ........................................................... 1-23
3.4 Start of Automatic Operation ...................................................... 1-24
3.5 Temporary Stop and Restart of Automatic Operation.......... 1-25
3.5.1 Replenishment of Components ............................................ 1-25
3.5.2 Replenishment of P.C.B.’s ...................................................... 1-26
3.5.3 Temporary Stop (Pause) with [STOP] Button ................... 1-26
3.5.4 Stop Operation by Selection of "Auto Stop Mode" ......... 1-26
3.6 Interruption of Automatic Operation ......................................... 1-27
3.7 End of Automatic Operation ........................................................ 1-27
3.8 Shut-Down Operation ................................................................... 1-27
3.9 "PASS" Mode ................................................................................... 1-27
Section 2 Operation (Supervisor)
...................................... 2- 1
1. Scope ..................................................................................................... 2- 2
1.1 Outline of Machine ........................................................................ 2- 2
1.2 Specifications .................................................................................. 2- 2
1.3 Standard Accessory Parts List ................................................... 2- 4
2. Outline of Actions and Various Functions ................................... 2- 5
2.1 Outline of Actions........................................................................... 2- 5
2.2 Functions .......................................................................................... 2- 6
2.2.1 Direct Pickup .............................................................................. 2- 6
2.2.2 Variable Drawing Speed of Elevator and Pallet ............... 2- 6
2.2.3 Block Allocation Function ....................................................... 2- 6
2.2.4 Pallet Alternate Function ........................................................ 2- 6
3. Program Change Operation ............................................................ 2- 7
3.1 Scope ................................................................................................. 2- 7
3.2 Preparation for Program Change Operation .......................... 2- 8
3.2.1 Preparation for Component Library .................................... 2- 8
3.2.2 Creation of Pattern Program for Production Model ....... 2- 8
3.2.3 Registration of Pattern
Program for Production Model ................................ 2- 8
4. Menus for Automatic Operation ..................................................... 2- 8-1
4.1 "AUTO OPN." Window (Submenu) ............................................ 2- 8-2
4.1.1 "Origin/Signal Info." Tab ......................................................... 2- 8-2
0311-003 7 AHI01EOPP
Contents
Page
4.2 "OPN. MODE" Window (Submenu) ........................................... 2- 9
4.2.1 "Opn. Mode" Tab ...................................................................... 2- 9
4.2.2 "Test Run" Tab .......................................................................... 2-11
4.3 "Feeder Reload" Window (Submenu) ...................................... 2-12
4.3.1 "Pickup Tray Matrix" Tab ........................................................ 2-12
4.4 "RECOVERY" Window (Submenu) ............................................ 2-15
4.4.1 "Comp Carriage Dt Edit" Tab ................................................ 2-15
4.5 "RECALL" Window (Submenu) ................................................... 2-15-2
4.5.1 "Servo Alarm" Tab .................................................................... 2-15-2
5. Menus for Maintenance.................................................................... 2-15-3
5.1 "MNL. OPN." Window (Submenu) .............................................. 2-16
5.1.1 "Zeroing Opn." Tab .................................................................. 2-16
5.1.2 "Manual Axis Opn." Tab .......................................................... 2-16-2
5.2 "UNIT ADJ." Window (Submenu) ............................................... 2-17
5.2.1 "Tray Unit" Tab .......................................................................... 2-17
5.3 "TEACHING" Window (Submenu) .............................................. 2-19
5.3.1 "Traverse Ofs" Tab .................................................................. 2-19
5.3.2 "Pick-Up Location" Tab ........................................................... 2-21
5.3.3 "Tray Teach Pick-Up Pos.
[Comp. Center Pos.]" Sheet ..................................... 2-23
5.3.4 "Tray Teach Ecc. Pick-Up Pos.
[Pickup Loc. Adj.]" Sheet ........................................... 2-30
5.3.5 "Tray Matrix Pitch XY-Side Length" Sheet ........................ 2-37
5.3.6 "Feeder No. Set" Sheet .......................................................... 2-42
5.3.7 "Tray Unit Adj." Sheet .............................................................. 2-44
Section 3 Programming and Machine Data
.............. 3- 1
1. Pattern Program ................................................................................. 3- 2
1.1 Outline of Pattern Program ......................................................... 3- 2
1.1.1 Outline of Various Data ........................................................... 3- 2
1.1.2 Composition of Placement Feeder Location Data........... 3- 3
1.2 Pattern Program ............................................................................. 3- 4
1.2.1 Placement Feeder Location ................................................... 3- 4
1.3 "Placement Feeder Location" Tab ............................................ 3- 8
1.3.1 "TRAY #2 F701-F799" Tab ....................................................... 3- 8
1.3.2 "TRAY #2 STEP" Tab ............................................................... 3-10
2. Component Library ............................................................................ 3-12
2.1 "Carrier Data" Tab ......................................................................... 3-12
3. System Setting .................................................................................... 3-13
3.1 "Offset Data" Tab ........................................................................... 3-13
3.1.1 "Tray #2" Tab .............................................................................. 3-13
3.1.2 "Tray" Tab ................................................................................... 3-15
3.2 Auto Operation ................................................................................ 3-18
3.2.1 "Tray Matrix Update Setup" Tab ........................................... 3-18