OM-1078-002 - 第9页
Contents Page Section 4 Maintenance and T roubleshooting ......... 4- 1 1. Maintenance ........................................................................................ 4- 2 1.1 Periodic Maintenance ..............…
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Contents
Page
4.2 "OPN. MODE" Window (Submenu) ........................................... 2- 9
4.2.1 "Opn. Mode" Tab ...................................................................... 2- 9
4.2.2 "Test Run" Tab .......................................................................... 2-11
4.3 "Feeder Reload" Window (Submenu) ...................................... 2-12
4.3.1 "Pickup Tray Matrix" Tab ........................................................ 2-12
4.4 "RECOVERY" Window (Submenu) ............................................ 2-15
4.4.1 "Comp Carriage Dt Edit" Tab ................................................ 2-15
4.5 "RECALL" Window (Submenu) ................................................... 2-15-2
4.5.1 "Servo Alarm" Tab .................................................................... 2-15-2
5. Menus for Maintenance.................................................................... 2-15-3
5.1 "MNL. OPN." Window (Submenu) .............................................. 2-16
5.1.1 "Zeroing Opn." Tab .................................................................. 2-16
5.1.2 "Manual Axis Opn." Tab .......................................................... 2-16-2
5.2 "UNIT ADJ." Window (Submenu) ............................................... 2-17
5.2.1 "Tray Unit" Tab .......................................................................... 2-17
5.3 "TEACHING" Window (Submenu) .............................................. 2-19
5.3.1 "Traverse Ofs" Tab .................................................................. 2-19
5.3.2 "Pick-Up Location" Tab ........................................................... 2-21
5.3.3 "Tray Teach Pick-Up Pos.
[Comp. Center Pos.]" Sheet ..................................... 2-23
5.3.4 "Tray Teach Ecc. Pick-Up Pos.
[Pickup Loc. Adj.]" Sheet ........................................... 2-30
5.3.5 "Tray Matrix Pitch XY-Side Length" Sheet ........................ 2-37
5.3.6 "Feeder No. Set" Sheet .......................................................... 2-42
5.3.7 "Tray Unit Adj." Sheet .............................................................. 2-44
Section 3 Programming and Machine Data
.............. 3- 1
1. Pattern Program ................................................................................. 3- 2
1.1 Outline of Pattern Program ......................................................... 3- 2
1.1.1 Outline of Various Data ........................................................... 3- 2
1.1.2 Composition of Placement Feeder Location Data........... 3- 3
1.2 Pattern Program ............................................................................. 3- 4
1.2.1 Placement Feeder Location ................................................... 3- 4
1.3 "Placement Feeder Location" Tab ............................................ 3- 8
1.3.1 "TRAY #2 F701-F799" Tab ....................................................... 3- 8
1.3.2 "TRAY #2 STEP" Tab ............................................................... 3-10
2. Component Library ............................................................................ 3-12
2.1 "Carrier Data" Tab ......................................................................... 3-12
3. System Setting .................................................................................... 3-13
3.1 "Offset Data" Tab ........................................................................... 3-13
3.1.1 "Tray #2" Tab .............................................................................. 3-13
3.1.2 "Tray" Tab ................................................................................... 3-15
3.2 Auto Operation ................................................................................ 3-18
3.2.1 "Tray Matrix Update Setup" Tab ........................................... 3-18
Contents
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Section 4 Maintenance and Troubleshooting
......... 4- 1
1. Maintenance ........................................................................................ 4- 2
1.1 Periodic Maintenance ................................................................... 4- 2
1.2 Precautionary Items before Maintenance ............................... 4- 2
1.3 Preparation for Maintenance ...................................................... 4- 3
1.3.1 Preparation for Cleaning ........................................................ 4- 3
1.3.2 Preparation for Lubrication ................................................... 4- 3
1.4 Monthly Maintenance .................................................................... 4- 6
1.5 Maintenance (Every 3 Months) .................................................. 4- 7
1.6 Yearly Maintenance ....................................................................... 4-13
1.7 Detachment and Attachment of Covers ................................... 4-14
1.7.1 Detachment of Covers ............................................................ 4-14
1.7.2 Procedure for Maintenance Cover Attachment ............... 4-15
1.8 Lists of Consumables and Important Servicing Parts ......... 4-15-1
2. Troubleshooting ................................................................................. 4-16
2.1 Scope ................................................................................................. 4-16
2.1.1 Troubleshooting ........................................................................ 4-16
2.1.2 "CHECK" Windows ................................................................... 4-16
2.1.3 "CHECK" List ............................................................................. 4-16
2.1.4 "ERROR" Windows .................................................................. 4-16
2.2 Easy Troubleshooting ................................................................... 4-17
2.2.1 Impossible Power Operation of
Multi-Layer Tray Feeder ......................................... 4-17
2.2.2 Countermeasures against Pick-Up Errors ........................ 4-17
2.2.3 [EMERGENCY STOP] Button ON (Pressed) .................... 4-17-1
2.3 Troubleshooting after "ERROR" Window (Error ID) ............ 4-18
2.3.1 Typical Description ................................................................... 4-18
2.3.2 Error IDs and Controlled Areas ............................................ 4-18
2.3.3 Error IDs and Controlled Areas ............................................ 4-19
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Section 5 Pneumatic and Electrical Diagrams
....... 5- 1
1. Pneumatic Diagram ............................................................................ 5- 3
2. Parts Location ..................................................................................... 5- 4
Whole Layout of Elevator ................................................................. 5- 4
Layout of Elevator’s Electrically Equipped Sections ............... 5- 5
3. Layout of Sensors, Switches, and Loads .................................... 5- 6
Elevator Section ................................................................................. 5- 6
Traverse Section ................................................................................ 5- 7
4. Electrical Circuit Diagram ................................................................ 5- 8
4.1 Electrical and Electronic Symbols ............................................. 5- 8
4.2 Electrical Circuit Diagram for Each Section ........................... 5-12
Tray 30 Steps Elevator Circuit Diagram .................................. 5-12
Tray 30 Steps Power Circuit Diagram ...................................... 5-13
I/O Board ILB6 (1/2) ........................................................................ 5-14
I/O Board ILB6 (2/2) ........................................................................ 5-15
I/O Board IO16 (1/2) ........................................................................ 5-16
I/O Board IO16 (2/2) ........................................................................ 5-17
Tray 30 Steps TV2 Axis Motor Circuit Diagram ..................... 5-18
Tray 30 Steps Traverse Connection Diagram (1) ................. 5-19
Tray 30 Steps Traverse Connection Diagram (2) ................. 5-20
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