RS-1_instruction manual - 第915页
Part 2 D etaile d Descript ion of E ach Functi on Chapter 12 Handling th e Optional Device s 12 - 31 12.5 Feeder exchange trolley for an electric feeder Since this trol ley allows f eeders to be attac hed/det ached to/fr…
Part 2 Detailed Description of Each Function Chapter 12 Handling the Optional Devices
12-30
12.4.4 Operation
(1) Teaching
Fix the IC collection belt on the feeder bank, and teach the coordinates of the IC
collection belt position which is selected on the Machine setup menu.
Teaching position
CAUTION
To avoid a risk of injury, do not place your hand in the machine, nor
move your face or head close to the machine during operation of the
HOD.
(2) Basic operation
The head of the main unit places an IC on the belt, and the component sensor detects it.
After 0.5 seconds, the IC is fed over the belt at the pitch you set.
- If the belt gets full of ICs and stops, press the Reset switch to restart the machine after
removing ICs from the belt.
CAUTION
- To prevent your body from injury and to avoid damage to the
machine, check to see if the machine main unit stops completely
before opening the safety cover to remove a component from the IC
collection belt.
- If you remove components from the IC collection belt still attached on
the feeder bank, always keep in close touch with other operators.
Number of ICs which can be collected and the feeding pitch set with the rotary switch No.
Switch No. to be set
1
2
3
4
5
6
7
8
9
IC size (mm)
Equal or less
than
10 15 20 25 30 35 40 45 50
Over
−
10
15
20
25
30
35
40
45
Belt feeding pitch (mm)
15
20
25
30
35
40
45
50
55
Maximum number of ICs
31
23
19
16
13
12
10
9
9
Optical axis
Teach the center of the belt
on the component sensor
optical axis.
Part 2 Detailed Description of Each Function Chapter 12 Handling the Optional Devices
12-31
12.5 Feeder exchange trolley for an electric feeder
Since this trolley allows feeders to be attached/detached to/from the main unit all at once and/or
allows you to set up a feeder prepared for the next production during production, it can shorten the
setup time, and makes the setup of the conveyor easier too.
Two types of feeder exchange trollies are provided for each bank type: RF bank and EF/RF bank.
CAUITON
Check to see if there is no substance such as a component on parts that
come in contact with the machine main unit such as the “electric bank 2
(topside),” “bank lifter 4,” “bank support 5” and “bank connector 6.” If there
is any substance on such a part, it interferes with the machine when the
bank moves up, and this may damage not only the substance itself but also
the machine and the connector, and then may cause a fire due to
short-circuiting caused by such a damage.
①
Feeder exchange trolley main unit for an electric feeder
② Electric bank
③ Bank switch
④ Bank lifer
⑤ Bank support
⑥
Bank connector
②
①
③
④
⑤
⑥
② (Topside)
Part 2 Detailed Description of Each Function Chapter 12 Handling the Optional Devices
12-32
(1) Attachment procedure
1) Attach each feeder on the “electric bank 2.”
2) Check to see if the “feeder bank switch 3” is set to OFF.
3) Insert the “feeder exchange trolley main unit for an electric feeder 1” into the mounter
main unit until it abuts to the inside.
4) When you set the “feeder bank switch 3” to ON, the “electric bank 2” moves up and the
feeder exchange trolley is attached onto the mounter main unit.
* See Section 12.1 “Feeder types” for the procedure for attaching each feeder onto an
electric bank.
<Note>
If you operate the machine even though either the front one or the rear one of the feeder exchange
trolleys is moved down, the XY-axes move at low speed in the same manner as when the cover
opens.
(2) Detachment procedure
1) When you set the “feeder bank switch 3” to OFF, the “electric bank 2” moves down.
2) Only after the “electric bank 2” moves down completely, pull out the “feeder exchange
trolley for an electric feeder 1.”
CAUITON
- To prevent the body from injury or prevent the machine from being
damaged, be sure to attach the feeder exchange trolley on the
machine main unit only after the main unit stops completely.
- When you operate the bank switch, be sure to check the switch with
eyes carefully not to take other switches, especially the main power
switch, as the bank switch. While you are operating the bank switch,
never put your hand inside the machine or move your face or head
close to the machine.
- When you attach a feeder bank onto the machine main unit with the
feeder exchange trolley for an electric feeder, do not plant your hands
on the trolley or do not apply any load on it while the machine is
teaching a pick position of each feeder or while the machine is
performing the basic production operation.