00195193-02 SG D4 FSE en (1)
EN 09/2006 00195193-02 Student Guide SIPLACE D4 (FSE)
EN 09/2006
00195193-02
Student Guide
SIPLACE D4 (FSE)
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Siemens AG 2005 All rights reserved Technische Änderungen vorbehalten
DocID: 00195193-02 Siemens Aktiengesellschaft
SIEMENS AG, Automation and Drives
Electronics Assembly Systems
Rupert-Mayer-Str. 44
D-81359 München
Printed by SIEMENS
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Student Guide SIPLACE D4 (FSE)
EN 09/2006
3
Contents
1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 Course Overview SIPLACE D4 (FSE) ................................................................................................ 13
1.1.1 Course Contents in Detail..................................................................................................................... 14
1.2 SIPLACE on the World Wide Web (WWW)........................................................................................ 16
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Safety Instructions.............................................................................................................................. 17
2.1.1 Safety of operators and other persons.................................................................................................. 17
2.1.2 Safety of plant and equipment .............................................................................................................. 17
2.2 Warning labels .................................................................................................................................... 17
2.2.1 Warning labels W201, W203, W204 and W210 on the machine.......................................................... 17
2.2.1.1 Warning label W201 ........................................................................................................................ 19
2.2.1.2 Warning label W203 ........................................................................................................................ 20
2.2.1.3 Warning label W204 ........................................................................................................................ 20
2.2.1.4 Warning label W210 ........................................................................................................................ 20
2.2.2 Warning label W202 on the gantries..................................................................................................... 21
2.2.3 Warning label W205 on the tape cutter................................................................................................. 22
2.2.3.1 Warning label W205 on the top ....................................................................................................... 22
2.2.3.2 Warning label W205 on the underside of the component trolley docking unit (HF-series) ............. 23
2.2.3.3 Warning label W205 on the used tape chute (HF-series)................................................................ 23
2.2.3.4 Warning label W205 on the used tape chute (X-series) .................................................................. 23
2.2.3.5 Warning Label W205 on the Cross Bar Below the Tape Cutter ...................................................... 24
2.2.4 Warning strips on the used tape channel.............................................................................................. 25
2.2.5 Warning label W206 and W1 on the power supply unit ........................................................................ 25
2.2.6 Warning label W on the cover over the main power supply for the servo amplifier .............................. 27
2.2.7 Warning label W207.............................................................................................................................. 27
2.2.7.1 Warning label W207 on the axis unit ............................................................................................... 28
2.2.8 Warning label W208 "Laser class 2" on the PCB conveyor.................................................................. 28
2.2.9 Warning label W209 on the emergency stop buttons ...........................................................................29
2.2.10 Warning label W211 on the CEKON plug ............................................................................................. 30
2.3 Safety instructions for moving the component trolley ................................................................... 31
2.4 Safety equipment ................................................................................................................................ 32
2.4.1 Switches and buttons on the placement machine................................................................................. 32
2.4.1.1 Position of switches and buttons on the placement machine .......................................................... 32
2.4.1.2 Position of protective switches on the placement machine ............................................................. 33
2.4.1.3 Description of the functions ............................................................................................................. 33
2.4.2 Position of Pushbutton for Docking and Undocking the Component Trolley ........................................ 35
2.4.3 Safety and Signaling Circuit.................................................................................................................. 35
2.4.3.1 Safety Circuit Function..................................................................................................................... 35
2.4.3.2 Safety circuits .................................................................................................................................. 36
2.5 ESD guidelines.................................................................................................................................... 37
2.5.1 Handling ESD modules......................................................................................................................... 37
2.5.2 Measurements and modifications to ESD modules ..............................................................................37
2.5.3 Dispatching ESD modules .................................................................................................................... 37