00195193-02 SG D4 FSE en (1) - 第10页

S tudent Guide SIPLACE D4 (FSE) EN 09/2006 10 11 Modular conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 11.1 Conveyor Control... ................ ......…

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Student Guide SIPLACE D4 (FSE)
EN 09/2006
9
9.5.5 Belt tension Z-axis .............................................................................................................................. 223
9.5.6 Setting the Z-Axis Upper Stop ............................................................................................................ 223
9.5.6.1 Tools and Devices ......................................................................................................................... 223
9.5.6.2 General .......................................................................................................................................... 223
9.5.6.3 Settings.......................................................................................................................................... 224
9.5.7 Light Barrier, Bottom Position ............................................................................................................. 225
9.5.8 Determining the Zero Point Correction for the Star Axis of the C&P Head......................................... 226
9.5.9 Adjustment of Mechanical Position of Valve Drives............................................................................ 227
9.5.10 Air Pressure Values ............................................................................................................................ 227
9.5.10.1 Tools and Devices ......................................................................................................................... 227
9.5.10.2 Adjustment of Air Pressure Values ................................................................................................ 228
9.5.10.3 Adjustments of Air Pressure Values with the Compressed Air Testing Device ............................. 228
9.5.11 Other Mechanical Adjustments on the Star ........................................................................................ 229
9.6 Nozzle changer.................................................................................................................................. 229
9.6.1 Nozzle changer for 12 segment C&P head......................................................................................... 229
9.6.2 Activation of Nozzle Changer at the C&P Head.................................................................................. 231
10 Component handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
10.1 Overview ............................................................................................................................................ 233
10.1.1 Technical Data component table: ....................................................................................................... 234
10.1.2 CO Changeover Table Construction (S Table) ................................................................................... 235
10.1.3 Assembly ............................................................................................................................................ 235
10.1.4 Docking and Undocking the CO Changeover Table........................................................................... 236
10.2 Component table............................................................................................................................... 239
10.2.1 Adjustment the COT height................................................................................................................. 239
10.2.1.1 Adjusting the CO Trolley to the Board Transport Height ............................................................... 239
10.2.1.2 Tools and Devices ......................................................................................................................... 239
10.2.1.3 Adjusting the CO Trolley Height .................................................................................................... 239
10.2.2 Optional Extension on the COT .......................................................................................................... 240
10.2.2.1 Holder for the Middle Tape Reel on 3 x 8 mm S Feeder Modules................................................. 240
10.2.2.2 Compressed Air Supply for Bulkcase Feeders ............................................................................. 241
10.2.2.3 External Power Supply .................................................................................................................. 241
10.2.2.4 Fixtures for S-Feeders ................................................................................................................... 242
10.2.2.5 Additional Communication unit for splice detection ....................................................................... 242
10.3 Pneumatic tape cutter ...................................................................................................................... 243
10.3.1 Overview of Pneumatic Cutter with Empty Tape Duct ........................................................................ 243
10.3.2 Structure and function of the pneumatic tape cutter ........................................................................... 243
10.3.2.1 Technical data ............................................................................................................................... 244
10.3.2.2 Pneumatic scheme Tape cutter ..................................................................................................... 245
10.3.3 Jumper setting on the control unit at the tape cutter........................................................................... 245
10.3.4 Empty tape duct.................................................................................................................................. 246
10.4 S Feeders........................................................................................................................................... 246
10.4.1 Carrying out a walk-through inspection............................................................................................... 246
10.4.1.1 Checking the S feeder modules..................................................................................................... 246
10.4.1.2 Splicing the tape in good time........................................................................................................ 247
10.4.1.3 Checking the PCB supports........................................................................................................... 247
10.4.1.4 Inserting separating plates in the tape container ........................................................................... 247
10.4.1.5 Using spindles for large tape reels ................................................................................................ 247
10.4.2 Setting up the feeder modules............................................................................................................ 248
10.4.2.1 Preparing the component feeder table and S feeder modules for set-up ...................................... 248
10.4.2.2 Inserting S feeder modules............................................................................................................ 249
Student Guide SIPLACE D4 (FSE)
EN 09/2006
10
11 Modular conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
11.1 Conveyor Control.............................................................................................................................. 251
11.1.1 Jumper Settings for Conveyor Control TSP 301................................................................................. 251
11.1.2 Transport control board TSP 301 with Siemens interface(Option) ..................................................... 253
11.1.3 LED display on the TSP 301 conveyor control ................................................................................... 254
11.1.4 Assignment table: LEDs on the TSP 301 conveyor control ................................................................ 254
11.1.5 Siemens/SMEMA TSP 301 interface description................................................................................ 257
11.2 Description of the functions ............................................................................................................ 257
11.2.1 General ............................................................................................................................................... 257
11.2.2 Clamping............................................................................................................................................. 258
11.2.3 Width adjustment ................................................................................................................................ 258
11.2.4 Checking the PCB position on the conveyor sections ........................................................................ 259
11.2.5 Stopping the PCB ............................................................................................................................... 259
11.2.6 "Long Board" option ............................................................................................................................ 259
11.2.7 "Alignment Pin" option ........................................................................................................................ 259
11.2.8 Lifting table.......................................................................................................................................... 259
11.2.9 Firmware functions.............................................................................................................................. 260
11.2.10 Conveyor Control TSP 301 ................................................................................................................. 260
11.2.11 Structure of the single conveyor ......................................................................................................... 261
11.2.12 Structure of the dual conveyor ............................................................................................................ 262
11.2.13 Overview of Flexible Single Conveyor ................................................................................................ 263
11.2.14 Overview of Flexible Dual Conveyor................................................................................................... 263
11.3 Technical data ................................................................................................................................... 264
11.3.1 Technical data - single conveyor ........................................................................................................ 264
11.3.2 Technical data - dual conveyor ........................................................................................................... 264
11.4 Conveyor Settings ............................................................................................................................ 265
11.4.1 Adjusting the Tension of the Conveyor Toothed Belt.......................................................................... 265
11.4.2 Setting the fixed conveyor side (single and dual conveyor)................................................................ 267
11.4.2.1 Widening the Conveyor (Flexible Dual Conveyor for Single Conveyor Mode) .............................. 268
11.4.2.2 Connecting the Dual Conveyor Lifting Tables ............................................................................... 268
11.4.2.3 Converting the Single Conveyor Mode Back to Flexible Dual Conveyor Mode............................. 269
11.4.3 Move fixed conveyor side for ’conveyor - excess width’ ..................................................................... 269
11.4.4 Checking the limit switch position ....................................................................................................... 270
11.4.4.1 Adjusting the limit switch for initialize the driver............................................................................. 271
11.4.5 Width adjustment unit (Driver) ............................................................................................................ 271
11.4.5.1 Setting the BERO on the driver ..................................................................................................... 271
11.4.5.2 Setting the ’pneumatic cylinder BERO’ on the driver..................................................................... 272
11.4.6 Setting and checking the laser light barrier for the stopper position ................................................... 273
11.4.7 Function "Constant Transport Time in Placement Area" .................................................................... 274
11.4.8 Light Barrier Functions in Input, Intermediate and Output Conveyors................................................ 275
11.4.9 Setting the Clamping Actuator ............................................................................................................ 275
11.4.10 Control of PCB clamping..................................................................................................................... 276
11.4.11 Lifting table functions .......................................................................................................................... 277
11.4.11.1 Setting the lifting table damping unit.............................................................................................. 278
11.4.11.2 Adjusting the Speed of the Lifting Table ........................................................................................ 278
Student Guide SIPLACE D4 (FSE)
EN 09/2006
11
12 Sitest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
12.1 Overview SITEST .............................................................................................................................. 281
12.1.1 Starting/Terminating the Test Program............................................................................................... 281
12.1.1.1 Starting .......................................................................................................................................... 281
12.1.1.2 Terminating.................................................................................................................................... 281
12.1.2 SITEST Overview D4.......................................................................................................................... 283
12.1.3 Main view SITEST .............................................................................................................................. 284
12.1.4 Buttons in the Main Menu and Submenus .......................................................................................... 285
12.2 Calibration ......................................................................................................................................... 287
12.2.1 Calibration in general .......................................................................................................................... 288
12.2.2 Precondition for Calibration of SIPLACE D......................................................................................... 288
12.2.3 Calibration positions in the machine ................................................................................................... 289
12.2.4 Operation for calibrating the entire machine ....................................................................................... 289
12.2.5 Calibrate all heads and cameras ........................................................................................................ 291
12.2.5.1 Job confirmation mode .................................................................................................................. 291
12.2.5.2 C&P Head...................................................................................................................................... 292
12.2.6 Calibrate the conveyor edges ............................................................................................................. 292
12.2.7 Calibrate the conveyor width............................................................................................................... 293
12.2.8 Calibrate the PCB reference corner.................................................................................................... 293
12.2.9 Calibrate the Pick up position ............................................................................................................. 295
12.2.10 Mapping .............................................................................................................................................. 295
12.2.10.1 PCB mapping................................................................................................................................. 295
12.2.10.2 Head mapping ............................................................................................................................... 296
12.3 Basic description of all calibration steps ....................................................................................... 297
12.3.1 Machine zero point:............................................................................................................................. 297
12.3.2 PCB camera........................................................................................................................................ 297
12.3.3 Calibration Tool Position..................................................................................................................... 297
12.3.4 Travel Range ...................................................................................................................................... 298
12.3.5 Component camera ............................................................................................................................ 298
12.3.6 Nozzle Changer (C&P head) .............................................................................................................. 300
12.3.7 Calibrate and teach machine positions............................................................................................... 300
12.3.7.1 Conveyor sides .............................................................................................................................. 300
12.3.7.2 Conveyor width calibration............................................................................................................. 300
12.3.7.3 PCB fixed corner............................................................................................................................ 300
12.3.7.4 Pickup Position (Calibrate the Component Table Track 1- 72)...................................................... 301
12.3.8 PCB mapping...................................................................................................................................... 301
12.3.8.1 Preparation for Mapping ............................................................................................................... 301
12.3.8.2 Procedure: ..................................................................................................................................... 302
12.3.9 Head Mapping (C&P Head) ................................................................................................................ 302
12.3.10 New function in the Sitest program..................................................................................................... 303
12.3.10.1 Menu of transport........................................................................................................................... 303
12.3.10.2 Function Firmware download......................................................................................................... 304
12.3.10.3 Head Modularity for SIPLACE D4.................................................................................................. 305