00195193-02 SG D4 FSE en (1) - 第12页

S tudent Guide SIPLACE D4 (FSE) EN 09/2006 12 13 SIPLACE Measurement tools (D4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 13.1 SIPLACE AxisTester (SAT) [0 3002801-xx] ........ ......…

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Student Guide SIPLACE D4 (FSE)
EN 09/2006
11
12 Sitest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
12.1 Overview SITEST .............................................................................................................................. 281
12.1.1 Starting/Terminating the Test Program............................................................................................... 281
12.1.1.1 Starting .......................................................................................................................................... 281
12.1.1.2 Terminating.................................................................................................................................... 281
12.1.2 SITEST Overview D4.......................................................................................................................... 283
12.1.3 Main view SITEST .............................................................................................................................. 284
12.1.4 Buttons in the Main Menu and Submenus .......................................................................................... 285
12.2 Calibration ......................................................................................................................................... 287
12.2.1 Calibration in general .......................................................................................................................... 288
12.2.2 Precondition for Calibration of SIPLACE D......................................................................................... 288
12.2.3 Calibration positions in the machine ................................................................................................... 289
12.2.4 Operation for calibrating the entire machine ....................................................................................... 289
12.2.5 Calibrate all heads and cameras ........................................................................................................ 291
12.2.5.1 Job confirmation mode .................................................................................................................. 291
12.2.5.2 C&P Head...................................................................................................................................... 292
12.2.6 Calibrate the conveyor edges ............................................................................................................. 292
12.2.7 Calibrate the conveyor width............................................................................................................... 293
12.2.8 Calibrate the PCB reference corner.................................................................................................... 293
12.2.9 Calibrate the Pick up position ............................................................................................................. 295
12.2.10 Mapping .............................................................................................................................................. 295
12.2.10.1 PCB mapping................................................................................................................................. 295
12.2.10.2 Head mapping ............................................................................................................................... 296
12.3 Basic description of all calibration steps ....................................................................................... 297
12.3.1 Machine zero point:............................................................................................................................. 297
12.3.2 PCB camera........................................................................................................................................ 297
12.3.3 Calibration Tool Position..................................................................................................................... 297
12.3.4 Travel Range ...................................................................................................................................... 298
12.3.5 Component camera ............................................................................................................................ 298
12.3.6 Nozzle Changer (C&P head) .............................................................................................................. 300
12.3.7 Calibrate and teach machine positions............................................................................................... 300
12.3.7.1 Conveyor sides .............................................................................................................................. 300
12.3.7.2 Conveyor width calibration............................................................................................................. 300
12.3.7.3 PCB fixed corner............................................................................................................................ 300
12.3.7.4 Pickup Position (Calibrate the Component Table Track 1- 72)...................................................... 301
12.3.8 PCB mapping...................................................................................................................................... 301
12.3.8.1 Preparation for Mapping ............................................................................................................... 301
12.3.8.2 Procedure: ..................................................................................................................................... 302
12.3.9 Head Mapping (C&P Head) ................................................................................................................ 302
12.3.10 New function in the Sitest program..................................................................................................... 303
12.3.10.1 Menu of transport........................................................................................................................... 303
12.3.10.2 Function Firmware download......................................................................................................... 304
12.3.10.3 Head Modularity for SIPLACE D4.................................................................................................. 305
Student Guide SIPLACE D4 (FSE)
EN 09/2006
12
13 SIPLACE Measurement tools (D4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
13.1 SIPLACE AxisTester (SAT) [03002801-xx]...................................................................................... 309
13.1.1 Package .............................................................................................................................................. 311
13.2 Adapter Card for A364 [03051220-01] ............................................................................................. 312
13.3 Track signal tester [00343785-01].................................................................................................... 313
13.4 Belt tension tester [00326015-01] .................................................................................................... 313
13.5 SIPLACE compressed air tester [00311487-01] ............................................................................. 314
13.6 Calibration tool [003010565-xx] ....................................................................................................... 315
13.7 Gauge for Z-axis end position for C&P6 and C&P12 [03019865-01] ............................................ 315
13.8 Set of calibration tools for C&P DLM [00327995-01] ..................................................................... 316
13.9 Calibration tool for Component Table [00120040-01].................................................................... 317
General Information
Course Overview SIPLACE D4 (FSE)
Student Guide SIPLACE D4 (FSE)
EN 09/2006 General Information
13
1 General Information
1.1 Course Overview SIPLACE D4 (FSE)
Course Type: FSE Training for SIPLACE D4
Description: The training is especially setup for SIPLACE experienced technicians enabling them to
go for the Siplace D-Series, with the machines type D4
The participants knows the different parts of a SIPLACE D4 the differences to the
SIPLACE HS60 and X3 and their specific function.
They are able to operate the SITEST 602.x software, can perform parts replacement
according to spare parts definition and following adjustments as well as a machine
calibration.
Using hand-on exercises the participants learn the operation of the SAT-Box and the
Caccia software.
They understand the functional relations and the machine principles in detail and can
thus locate and eliminate machine errors.
He can perform the head modularity on the machine and knows the MTC2 option.
Course duration: The "Advanced Level 1 Training for SIPLACE D4 " is laid out for 5 days with the following
class hours:
First day: course starts at 10.00 am
Last day: course ends at 12 am.
Die weiteren Kurstage beginnen um 8:00 Uhr und enden je nach Ablauf gegen 16:00
Uhr.
Target Group: The training addresses particularly internal technical employees, among other things:
SIPLACE Field service engineers (FSE)
SIPLACE trainer
SIPLACE setup engineers
Requirements: To guarantee optimal training success the number of participants is limited to six.
To be able to achieve the course objective the participation in the listed training below is
necessary.
SIPLACE Training zur X-Serie oder HS60
SIPLACE Programming for SIPLACE Pro and SIPLACE Vision
Further more each technician needs his Laptop with all service tools properly installed.
Depending on the experience of the trainers the following topics are optional:
Location.: The training is available in every SIPLACE training center equipped with a SIPLACE D4
and a D3(X3) (602 software installed).