00195193-02 SG D4 FSE en (1) - 第14页

General Information Course Overview SIPLACE D4 (FSE) Course Contents in Detail S tudent Guide SIPLACE D4 (FSE) General Information EN 09/2006 14 1.1.1 Course Contents in Det ail Introduction:  Personal Introduction  Co…

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General Information
Course Overview SIPLACE D4 (FSE)
Student Guide SIPLACE D4 (FSE)
EN 09/2006 General Information
13
1 General Information
1.1 Course Overview SIPLACE D4 (FSE)
Course Type: FSE Training for SIPLACE D4
Description: The training is especially setup for SIPLACE experienced technicians enabling them to
go for the Siplace D-Series, with the machines type D4
The participants knows the different parts of a SIPLACE D4 the differences to the
SIPLACE HS60 and X3 and their specific function.
They are able to operate the SITEST 602.x software, can perform parts replacement
according to spare parts definition and following adjustments as well as a machine
calibration.
Using hand-on exercises the participants learn the operation of the SAT-Box and the
Caccia software.
They understand the functional relations and the machine principles in detail and can
thus locate and eliminate machine errors.
He can perform the head modularity on the machine and knows the MTC2 option.
Course duration: The "Advanced Level 1 Training for SIPLACE D4 " is laid out for 5 days with the following
class hours:
First day: course starts at 10.00 am
Last day: course ends at 12 am.
Die weiteren Kurstage beginnen um 8:00 Uhr und enden je nach Ablauf gegen 16:00
Uhr.
Target Group: The training addresses particularly internal technical employees, among other things:
SIPLACE Field service engineers (FSE)
SIPLACE trainer
SIPLACE setup engineers
Requirements: To guarantee optimal training success the number of participants is limited to six.
To be able to achieve the course objective the participation in the listed training below is
necessary.
SIPLACE Training zur X-Serie oder HS60
SIPLACE Programming for SIPLACE Pro and SIPLACE Vision
Further more each technician needs his Laptop with all service tools properly installed.
Depending on the experience of the trainers the following topics are optional:
Location.: The training is available in every SIPLACE training center equipped with a SIPLACE D4
and a D3(X3) (602 software installed).
General Information
Course Overview SIPLACE D4 (FSE) Course Contents in Detail
Student Guide SIPLACE D4 (FSE)
General Information EN 09/2006
14
1.1.1 Course Contents in Detail
Introduction: Personal Introduction
Course Contents and Objectives
Student Expectations
SIPLACE Safety
Aspects:
SIPLACE Safety Instructions
SIPLACE D4 safety circuit
Machine overview: HW differences D3 vs. X3 and HS60 vs. D4
Overview of SIPLACE D4
Power supply-, pneumatic-, axis-, computer unit
Placement heads and nozzle changer
Feeder tables and tape cutter
Control structure
Control and
Communication
Overview Network and Network addresses
Communication on SIPLACE D4
CAN bus structure and communication of the subsystems
Axis card A364 and its functions
Services to the
machine:
General Overview
Power supply Transformer, Computer unit and Axis unit
Safety- and Control Loop
General Overview Pneumatic system
Compressed air supply
Vacuum supply on the placement heads
Gantry: Mechanical construction of X and Y Axes
Demonstration and explanation of the reference run
Anti-Crash function
Positioning and track signals of X- and Y-axes.
Placement Head C&P6
and C&P12:
General Overview
Main modifications from DLM2 to DLM3
Demonstration and explanation of the head reference run
Pick up and placement cycle (optional)
Spare parts replacement and adjustments at the C&P head
Axis control head axes
LED function on head boards
Twin Head (TH) on D3: General Overview
Demonstration and explanation of the head reference run
Pick up and placement cycle on the twin head
Structure and functionality of the Twin Head
Exchanging the twin head , head specific data
Spare parts replacement and adjustments on the twin head
Axis controlling and positioning of the twin head axis
Vacuum system
Control of the track signals
Calibration:
Overview of the machine calibration
Zero Point Corrections on the C&P and P&P heads
Carry out the Calibration with single calibration menus and complete machine
calibration Control of the track signals
General Information
Course Contents in Detail Course Overview SIPLACE D4 (FSE)
Student Guide SIPLACE D4 (FSE)
EN 09/2006 General Information
15
New feature SW 602: Improved placement performance (placement positions, number of panels)
Improved cycle of the nozzle changer during production (TH) and after download
of a program, parallel process of nozzle changer and conveyor width
Improved information during synchronous conveyor, in relation with SIPLACe
Explorer
Teaching of tape pockets for components < 1 mm (X-Feeders)
Teaching of components during production
Placement-Recovery function via network
Option vacuum pump for X-Series
Pneumatic Tape Cutter
and Docking Unit
(optional):
Basic structure of the docking unit
Preparation and removal of the tape cutter
Functional check in the machine
Conveyor System: General Information and technical data about single and dual conveyor and
flexible conveyor
Mechanical structure and functionality of the assemblies
Spare parts replacement and adjustments
Configuration flexible dual conveyor
Electrical setup and communication with the machine via conveyor control.
Spare part replacement and functional check
Calibration and adjustments of the conveyor
Configuration of the flexible conveyor
Head modularity on
SIPLACE D3 (optional)
Preparations and sequence of the head exchange
Exchange the placement head, component camera and nozzle changer
Configuration in SIPLACE Pro and in SITEST
Zero point corrections
Calibration of the "new machine"
Run 1st placement program
Component Handling Handling of the S-Feeder and component trolleys
Mechanical construction and functionality
Adjustments on the component trolley
Remount and test component trolley
Matrix Tray Changer 2
on the D3 (optional)
General information
MTC 2 specific safety instructions
Parts overview of the machine (terminology)
Adjustment the basic level and adjustment of the MTC into the machine
Communication between machine and MTC 2
Placement functions MTC 2
Single functions MTC 2
Reference Run
Calibration and adjustment of positions on the feed and lift axis
Download to the Masterdrives
Machine data
Siplace Vision:
(Teaching PCB
fiducials):
Overview digital vision system
Illumination for PCB fiducials
Fiducial models
Synthetic fiducials and inkspots
Fiducials and inkspots refering to models