00195193-02 SG D4 FSE en (1) - 第5页

Student Guide SIPLACE D4 (FSE) EN 09/2006 5 4.3.2.3 Errors on the CAN bus ......................... ............ ................. ................ ................ ............. ............. ..... 78 4.3.3 CAN Bus Stru…

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Student Guide SIPLACE D4 (FSE)
EN 09/2006
4
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.1 General................................................................................................................................................. 39
3.1.1 Specification SIPLACE D4.................................................................................................................... 40
3.1.2 Configuration SIPLACE D4................................................................................................................... 41
3.2 General Overview of Assemblies ...................................................................................................... 42
3.2.1 Sectors.................................................................................................................................................. 43
3.2.2 Axis Unit and Computer Unit................................................................................................................. 44
3.2.2.1 Computer unit .................................................................................................................................. 45
3.2.2.2 Axis Unit........................................................................................................................................... 45
3.2.3 Pneumatic Unit...................................................................................................................................... 47
3.2.3.1 Compressed Air Distributor Block.................................................................................................... 48
3.2.4 Power Supply Unit ................................................................................................................................ 48
3.2.4.1 Overview of Voltages in the Power Supply Unit .............................................................................. 48
3.2.5 Changeover Table Components........................................................................................................... 50
3.2.5.1 Setting the Height of the CO Table.................................................................................................. 50
3.2.5.2 Overview of S-Feeder...................................................................................................................... 50
3.2.6 Gantry ................................................................................................................................................... 51
3.2.6.1 General ............................................................................................................................................ 51
3.2.6.2 Structure of the X axis ..................................................................................................................... 52
3.2.6.3 Structure of the Y axis ..................................................................................................................... 54
3.2.7 C&P12 Head DLM3 .............................................................................................................................. 55
3.2.7.1 Overview of Functions for Star Stations 1 - 12 ................................................................................ 56
3.2.7.2 Position and Function of the Individual Star Stations ...................................................................... 56
3.2.7.3 Component Pickup and Placement ................................................................................................. 57
3.2.7.4 Nozzle changer for 12 segment C&P head ..................................................................................... 57
3.2.8 SIPLACE Vision.................................................................................................................................... 57
3.2.8.1 Digital PCB Camera (Type 34) ........................................................................................................ 58
3.2.8.2 Digital CO Camera C&P12 (Type 28).............................................................................................. 60
3.2.8.3 CO Camera C&P12 (optional, type 29) ........................................................................................... 61
3.2.9 Conveyor System.................................................................................................................................. 62
3.2.9.1 General ............................................................................................................................................ 62
3.2.9.2 Single Conveyor Construction ......................................................................................................... 63
3.2.9.3 Dual Conveyor Construction............................................................................................................ 64
4 Communication and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.1 Communication Overview.................................................................................................................. 67
4.1.1 Networking Overview ............................................................................................................................ 68
4.2 Network................................................................................................................................................ 69
4.2.1 Check the network addresses............................................................................................................... 69
4.2.1.1 Station computer.............................................................................................................................. 69
4.2.1.2 Machine controller ........................................................................................................................... 70
4.2.2 Computer at the LAN Network.............................................................................................................. 71
4.2.2.1 Compiling the pickup position (X/Y coordinates and angle) ............................................................ 71
4.2.2.2 Compiling the placement position (X/Y coordinates and angle) ...................................................... 72
4.2.3 Communication on placement machine................................................................................................ 72
4.2.4 Machine Controller Communication...................................................................................................... 73
4.3 CAN Bus .............................................................................................................................................. 73
4.3.1 CAN Bus in General.............................................................................................................................. 75
4.3.1.1 CAN Bus Structure .......................................................................................................................... 76
4.3.2 CAN Bus protocol ................................................................................................................................. 76
4.3.2.1 11 Bit Identifier................................................................................................................................. 77
4.3.2.2 CAN Bus Arbitration......................................................................................................................... 77
Student Guide SIPLACE D4 (FSE)
EN 09/2006
5
4.3.2.3 Errors on the CAN bus..................................................................................................................... 78
4.3.3 CAN Bus Structure SIPLACE D4.......................................................................................................... 79
4.3.4 CAN Bus Processor Board C&P Head ................................................................................................. 79
4.3.4.1 CAN BUS-Controlled Functions on the C&P12 Head...................................................................... 79
4.3.5 CAN Bus Terminator............................................................................................................................. 80
4.3.6 CAN I/O Module (SLIO) - SIPLACE D4 ................................................................................................ 81
4.3.6.1 I/O module, main distributor (inputs)................................................................................................ 83
4.3.6.2 I/O Module for Main Distributor (Outputs)........................................................................................ 84
4.3.6.3 I/O Module, Subdistributor (Inputs).................................................................................................. 85
4.3.6.4 I/O Module, Subdistributor (Outputs) ............................................................................................... 86
4.3.7 CAN Bus Communication with Axis Controller ..................................................................................... 87
4.3.8 Communication Siplace Vision ............................................................................................................. 88
4.3.8.1 Communication during a image acquisition ..................................................................................... 89
4.4 Board type recognition....................................................................................................................... 89
4.4.1 What does it mean board type recognition? ......................................................................................... 89
4.4.1.1 Why we integrate the board type recognition? ................................................................................ 89
4.4.1.2 Functional description...................................................................................................................... 90
4.4.1.3 Error description: ............................................................................................................................. 90
4.4.1.4 PCB‘s with board type ID‘s .............................................................................................................. 92
4.4.2 Reading the Board IDs out of the EEPROM ......................................................................................... 92
4.4.2.1 Read out the Board type ID via the menu Gripper........................................................................... 93
4.4.2.2 Reading and Writing the Board IDs with CAN Commands.............................................................. 96
4.4.3 Troubleshooting, if are missing two board type ID‘s ............................................................................. 99
4.4.4 CAN Commands for Reading and Writing the Board IDs ..................................................................... 99
4.4.4.1 Error Messages for TQM Module .................................................................................................. 100
5 Reference run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5.1 Overview Reference Run.................................................................................................................. 103
5.2 Reference Run Gantry ...................................................................................................................... 104
5.2.1 Reference Run Sequence at X and Y-axis ......................................................................................... 104
5.2.2 X and Y commutation position search ................................................................................................ 104
5.2.3 Reference run of X- and Y- axes ........................................................................................................ 105
5.3 Reference Run C&P12 ...................................................................................................................... 105
5.3.1 Overview Head Reference Run .......................................................................................................... 106
5.3.2 Initialization of the Stepper Motors...................................................................................................... 107
5.3.2.1 Initialization of Valve Positioning Drives for Pickup/Placement and Reject Positions ................... 107
5.3.2.2 Initialize Valve Drive at DP-station................................................................................................. 108
5.3.3 Reference Run for Z and Star Axes.................................................................................................... 109
5.3.4 Preparation for z-axis reference run ................................................................................................... 110
5.3.5 Reference run at star-axis................................................................................................................... 110
5.3.6 Completion of the Z-axis reference run............................................................................................... 111
5.3.7 Reference Run at Dp-axis................................................................................................................... 111
5.3.8 Sequence vacuumcheck..................................................................................................................... 112
5.3.9 Determining the Vacuum and Threshold Values ................................................................................ 112
5.3.10 Measuring Nozzle Lengths for Component Recognition by the Component Sensor.......................... 113
5.3.11 Height reference run ........................................................................................................................... 114
Student Guide SIPLACE D4 (FSE)
EN 09/2006
6
6 Services to the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
6.1 Overview ............................................................................................................................................ 115
6.2 Power Supply Unit ............................................................................................................................ 115
6.2.1 Naming Convention of Connectors and Cables.................................................................................. 117
6.2.2 Assemblies in Sector 1 ....................................................................................................................... 118
6.2.3 Assemblies in Sector 2 ....................................................................................................................... 119
6.2.4 Assemblies in Sector 3 ....................................................................................................................... 119
6.2.5 Assemblies in Sector 4 ....................................................................................................................... 120
6.2.6 Input voltage ....................................................................................................................................... 120
6.2.7 Transformer 1 ..................................................................................................................................... 121
6.2.8 Voltages in the Power Supply Unit After Switching On....................................................................... 121
6.2.9 Power Pack 24 V ................................................................................................................................ 122
6.2.10 Power Pack 5 V .................................................................................................................................. 123
6.2.11 Power Supply for Axis Unit ................................................................................................................. 123
6.2.12 Voltage Supply for SIPLACE Vision Illumination ................................................................................ 124
6.2.13 Power Supply Tape Cutter.................................................................................................................. 124
6.2.14 Safety and Signaling Circuit................................................................................................................ 125
6.2.14.1 Emergency Stop Circuit (Safety Loop) .......................................................................................... 125
6.2.14.2 Control Circuits .............................................................................................................................. 126
6.2.15 Protective Combination Device (Relay K1)......................................................................................... 130
6.2.15.1 Via PCC K1.................................................................................................................................... 131
6.2.15.2 How is the PCC K1 Enabled?....................................................................................................... 131
6.2.15.3 Pressing the Start Button............................................................................................................... 131
6.2.16 Various Signals................................................................................................................................... 132
6.2.16.1 Software Release (Software Enabled)........................................................................................... 132
6.2.16.2 Safety Loop OK signal ................................................................................................................... 132
6.3 Pneumatic System ............................................................................................................................ 132
6.3.1 Vacuum Generation at C&P Heads - General Information ................................................................ 132
6.3.2 Overview Pneumatic System .............................................................................................................. 133
6.3.3 Pneumatic unit .................................................................................................................................... 134
6.3.3.1 Manometer Arrangement............................................................................................................... 135
6.3.3.2 Switch on Sequency Pneumatic Units ........................................................................................... 135
6.3.3.3 Main Valve X89 for Regulation of Compressed Air ....................................................................... 136
6.3.3.4 Monitoring the Compressed Air ..................................................................................................... 136
6.3.3.5 Safety Valve................................................................................................................................... 137
6.3.4 Pneumatic Supply to Tape Cutter....................................................................................................... 138
6.3.5 Bulk Case System and Nozzle Changer............................................................................................. 138
7 Axis dynamic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
7.1 Position measuring system ............................................................................................................. 139
7.1.1 Track signals and Zero pulse signal ................................................................................................... 139
7.1.2 Zero pulse at the position encoder...................................................................................................... 140
7.2 Parts for the axis control.................................................................................................................. 142
7.2.1 Axis controller ..................................................................................................................................... 143
7.2.2 Servo amplifier TBS .. and SDS ........................................................................................................ 143
7.3 Axis dynamic basics......................................................................................................................... 144
7.4 Axis control gantry ........................................................................................................................... 149
7.4.1 Track signals and Zero pulse.............................................................................................................. 149
7.4.1.1 Check the zero pulse signal........................................................................................................... 149
7.4.1.2 Check the track signals.................................................................................................................. 154
7.4.2 Check dynamic X-axis ........................................................................................................................ 155