00195193-02 SG D4 FSE en (1) - 第7页

Student Guide SIPLACE D4 (FSE) EN 09/2006 7 7.4.2.1 Test setup wit h axis testbox .... ................ ............. ................ ................ ................ ........... ............ ... 156 7.4.2.2 Measuremen…

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Student Guide SIPLACE D4 (FSE)
EN 09/2006
6
6 Services to the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
6.1 Overview ............................................................................................................................................ 115
6.2 Power Supply Unit ............................................................................................................................ 115
6.2.1 Naming Convention of Connectors and Cables.................................................................................. 117
6.2.2 Assemblies in Sector 1 ....................................................................................................................... 118
6.2.3 Assemblies in Sector 2 ....................................................................................................................... 119
6.2.4 Assemblies in Sector 3 ....................................................................................................................... 119
6.2.5 Assemblies in Sector 4 ....................................................................................................................... 120
6.2.6 Input voltage ....................................................................................................................................... 120
6.2.7 Transformer 1 ..................................................................................................................................... 121
6.2.8 Voltages in the Power Supply Unit After Switching On....................................................................... 121
6.2.9 Power Pack 24 V ................................................................................................................................ 122
6.2.10 Power Pack 5 V .................................................................................................................................. 123
6.2.11 Power Supply for Axis Unit ................................................................................................................. 123
6.2.12 Voltage Supply for SIPLACE Vision Illumination ................................................................................ 124
6.2.13 Power Supply Tape Cutter.................................................................................................................. 124
6.2.14 Safety and Signaling Circuit................................................................................................................ 125
6.2.14.1 Emergency Stop Circuit (Safety Loop) .......................................................................................... 125
6.2.14.2 Control Circuits .............................................................................................................................. 126
6.2.15 Protective Combination Device (Relay K1)......................................................................................... 130
6.2.15.1 Via PCC K1.................................................................................................................................... 131
6.2.15.2 How is the PCC K1 Enabled?....................................................................................................... 131
6.2.15.3 Pressing the Start Button............................................................................................................... 131
6.2.16 Various Signals................................................................................................................................... 132
6.2.16.1 Software Release (Software Enabled)........................................................................................... 132
6.2.16.2 Safety Loop OK signal ................................................................................................................... 132
6.3 Pneumatic System ............................................................................................................................ 132
6.3.1 Vacuum Generation at C&P Heads - General Information ................................................................ 132
6.3.2 Overview Pneumatic System .............................................................................................................. 133
6.3.3 Pneumatic unit .................................................................................................................................... 134
6.3.3.1 Manometer Arrangement............................................................................................................... 135
6.3.3.2 Switch on Sequency Pneumatic Units ........................................................................................... 135
6.3.3.3 Main Valve X89 for Regulation of Compressed Air ....................................................................... 136
6.3.3.4 Monitoring the Compressed Air ..................................................................................................... 136
6.3.3.5 Safety Valve................................................................................................................................... 137
6.3.4 Pneumatic Supply to Tape Cutter....................................................................................................... 138
6.3.5 Bulk Case System and Nozzle Changer............................................................................................. 138
7 Axis dynamic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
7.1 Position measuring system ............................................................................................................. 139
7.1.1 Track signals and Zero pulse signal ................................................................................................... 139
7.1.2 Zero pulse at the position encoder...................................................................................................... 140
7.2 Parts for the axis control.................................................................................................................. 142
7.2.1 Axis controller ..................................................................................................................................... 143
7.2.2 Servo amplifier TBS .. and SDS ........................................................................................................ 143
7.3 Axis dynamic basics......................................................................................................................... 144
7.4 Axis control gantry ........................................................................................................................... 149
7.4.1 Track signals and Zero pulse.............................................................................................................. 149
7.4.1.1 Check the zero pulse signal........................................................................................................... 149
7.4.1.2 Check the track signals.................................................................................................................. 154
7.4.2 Check dynamic X-axis ........................................................................................................................ 155
Student Guide SIPLACE D4 (FSE)
EN 09/2006
7
7.4.2.1 Test setup with axis testbox........................................................................................................... 156
7.4.2.2 Measurement Setup with SAT Box................................................................................................ 157
7.4.2.3 X-axis Travel Profiles for C&P12 ................................................................................................... 158
7.4.2.4 X-axis Travel Time Table............................................................................................................... 158
7.4.3 Check dynamic Y- axis ....................................................................................................................... 159
7.4.3.1 Test set up ..................................................................................................................................... 159
7.4.3.2 Y-axis Travel Profiles for C&P12 ................................................................................................... 159
7.4.3.3 Y-axis Travel Time Table............................................................................................................... 159
7.5 Axis control C&P head axes ............................................................................................................ 160
7.5.1 Overview Axis control Star-, Z- and DP-Axis ...................................................................................... 160
7.5.1.1 Overview positioning time 12 segment C&P head......................................................................... 161
7.5.2 Track signals head axes ..................................................................................................................... 161
7.5.2.1 Communication Overview.............................................................................................................. 161
7.5.2.2 Test set up ..................................................................................................................................... 162
7.5.2.3 Preparing Track Signals for Control of Star Axis (Example).......................................................... 163
7.5.3 Axis control Star Axis .......................................................................................................................... 164
7.5.3.1 Check the star axis dynamics. ....................................................................................................... 164
7.5.4 Axis control Z-Axis .............................................................................................................................. 168
7.5.4.1 Check the dynamic Z-Axis ............................................................................................................. 168
7.5.5 Axis control Dp-Axis............................................................................................................................ 170
7.5.5.1 Check the dynamic DP-Axis .......................................................................................................... 170
8 Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
8.1 Overview ............................................................................................................................................ 173
8.1.1 Mechanical Structure of X and Y Axes ............................................................................................... 174
8.1.2 Pneumatic connectors on the gantry .................................................................................................. 176
8.2 Settings.............................................................................................................................................. 176
8.2.1 Travel Ranges and Speed Monitoring at the D4................................................................................. 176
8.2.2 Axis Board A364 Anticrash Function .................................................................................................. 178
8.2.2.1 Anticrash Function for the A364 .................................................................................................... 178
8.2.2.2 Anticrash Monitoring for the A364 ................................................................................................. 178
8.2.2.3 Error "Gantry Crash"...................................................................................................................... 178
8.2.2.4 Count Error: ................................................................................................................................... 178
8.2.2.5 Anticrash Function - Procedure ..................................................................................................... 179
8.2.3 Description of the PCB boards on the Gantry..................................................................................... 179
8.2.3.1 Gantry head distributor .................................................................................................................. 180
8.2.3.2 Vision board (digital) ...................................................................................................................... 182
8.2.3.3 CAN 16 bit Processor Board (TQ module) .................................................................................... 183
8.2.4 Check the DIP Switches ..................................................................................................................... 184
8.2.4.1 DIP Switch on Gantry Head Distributor ......................................................................................... 184
8.2.4.2 DIP switch on Vision board............................................................................................................ 185
8.2.5 Mechanical adjustment of the incremental encoder............................................................................ 185
9 C&P12 Placement Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
9.1 Overview ............................................................................................................................................ 187
9.1.1 Technical Data - C&P12 ..................................................................................................................... 187
9.1.2 Camera modularity at the C&P12 Head.............................................................................................. 188
9.1.3 Position and function of the individual star stations ............................................................................ 188
9.1.4 Overview parts on the C&P12 Head................................................................................................... 189
9.1.5 Compressed Air Supply - C&P Head.................................................................................................. 191
9.1.5.1 Vacuum generator ......................................................................................................................... 191
Student Guide SIPLACE D4 (FSE)
EN 09/2006
8
9.1.6 Overview air kiss supply ..................................................................................................................... 192
9.1.7 Overview vacuum supply .................................................................................................................... 193
9.2 Placement Procedure ....................................................................................................................... 194
9.2.1 Working Position on Placement Head ................................................................................................ 194
9.2.2 C&P12 in Basic Setting Star 15°......................................................................................................... 194
9.2.3 Board Position Recognition and Temperature Compensation............................................................ 194
9.2.4 Board Recognition - Centering the Board Fiducials............................................................................ 196
9.2.5 Preparing Nozzle 1 - Moving to Pickup Angle (0° or 90°) ................................................................... 196
9.2.6 Checking the Nozzle Length for CO Recognition ............................................................................... 197
9.2.7 Picking Up the First Component ......................................................................................................... 197
9.2.8 Picking Up Component 6 .................................................................................................................... 198
9.2.9 Picking Up Component 7 .................................................................................................................... 198
9.2.10 Picking Up Component 8 .................................................................................................................... 199
9.2.11 Picking Up Component 9 .................................................................................................................... 199
9.2.12 CO Recognition of Component at Segment 1 in the CO Sensor........................................................ 200
9.2.13 Picking Up Component 12 .................................................................................................................. 200
9.2.14 Placing Component 1.......................................................................................................................... 201
9.2.15 Placing Component 6.......................................................................................................................... 201
9.2.16 Placing Component 7.......................................................................................................................... 202
9.2.17 Placing Component 12........................................................................................................................ 202
9.2.18 Pickup and Placement Cycle For the Next Components .................................................................... 203
9.2.19 Segment with a "Defective Component“ ............................................................................................. 203
9.2.20 Finishing Board Placement................................................................................................................. 203
9.2.21 Detailed Rotation of DP Station 1. Swivel In....................................................................................... 204
9.2.22 Positioning into Pickup Angle.............................................................................................................. 204
9.2.23 Positioning into Placement Angle ....................................................................................................... 205
9.2.24 Detailed rotation of DP station, 3. Swivel Out..................................................................................... 205
9.2.25 Optical Nozzle Query .......................................................................................................................... 205
9.2.26 Air Kiss Control During Placement...................................................................................................... 206
9.3 Travel Profile - Pickup ...................................................................................................................... 207
9.3.1 Z-Axis Down....................................................................................................................................... 207
9.3.1.1 Detailed Standard Pickup Procedure: Z-Axis Down ..................................................................... 207
9.3.1.2 Special Mode "Contactless Pickup" Z-Axis Down.......................................................................... 207
9.3.1.3 Special Mode "Pickup with Minimum (Very Low) Force " for Z-Axis Down.................................... 208
9.3.1.4 Special Mode Pickup with Early Vacuum Z Down, "(in Top Position)" .......................................... 209
9.3.2 Z-Axis Up ........................................................................................................................................... 210
9.3.2.1 Detailed Standard Pickup Procedure: Z-Axis Up.......................................................................... 210
9.3.2.2 Special Mode Pickup with "Reduced Speed" Z-axis Upwards....................................................... 210
9.3.2.3 Benefits of the Special Mode "Slow Speed Upwards" and "Creep Speed Standard".................... 211
9.4 Travel Profiles - Placement .............................................................................................................. 212
9.4.1 Z-Axis Down....................................................................................................................................... 212
9.4.1.1 Standard Mode - Placement: Z-Axis Down................................................................................... 212
9.4.1.2 Placing with Increased Placement Force: Z-Axis Down ............................................................... 213
9.4.1.3 Placement: Z-Axis Upwards "Creep to Target Position"................................................................ 214
9.4.1.4 Detailed Placement Procedure: Z-Axis Downwards with Waiting Time at Placement................... 215
9.4.2 Z-Axis Up ........................................................................................................................................... 216
9.4.2.1 Standard Mode - Placement: Z-Axis Up ....................................................................................... 216
9.4.2.2 Placement: Z-Axis Upwards with "Slow Start" ............................................................................... 217
9.5 Settings.............................................................................................................................................. 217
9.5.1 Boards at C&P12 ................................................................................................................................ 217
9.5.1.1 Switch S1 on the 8-fold DIP Switch of the Gantry Head Distributor – C&P12 ............................... 218
9.5.1.2 SP_12 Digital intermediate distribution board (00330648-05) ....................................................... 219
9.5.2 Overview of Settings for C&P12 (DLM3) ............................................................................................ 221
9.5.3 Setting the resolution on the star axis................................................................................................. 222
9.5.4 Setup of the Digital Rotary Transducer of the DP - Axis..................................................................... 222